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Customized High Rigidity Cnc Machined Components For Automation And Precision Instruments
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.01-9.99 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | ,T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Precision Machined Parts / Turn-Mill Parts / CNC Turned Parts / CNC Milled Parts | Main Material | Stainless Steel / Aluminum Alloy / Alloy Steel / Titanium Alloy |
|---|---|---|---|
| Machining Precision | Precision (±0.01mm) / High-Precision (±0.005mm) | Surface Roughness | Ra 0.8μm / Ra 1.6μm / Turn-Mill Face Ra 0.4μm |
| Process | Turn-Mill Compound Machining / 5-Axis Simultaneous / Swiss-Type Machining | Surface Finish | Electroless Nickel / Plating / Anodizing / Sandblasting |
| Typical Features | Multi-Faceted Features / Eccentric Structures / Complex Threads / One-Setup Finished Part | Application Industry | Hydraulic & Pneumatic / Industrial Pumps & Valves / High-End Motors / Automotive Steering Systems |
| Certification | IATF 16949 / ISO 9001 / Material Traceability | File Format | STEP / X_T / DWG / PDF |
| Highlight | Customized cnc machined components,High Rigidity cnc machined components,Customized precision parts machining |
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Product Description
Custom High-Rigidity Precision Machined Components for Automation & Precision Instruments
1.Precision Machined Parts Quick Detail
Tingfeng Hardware is committed to providing you with complete parts solutions through milling-turning composite machining technology. Our equipment integrates a high-precision turning spindle and a multi-axis milling power head, enabling the completion of all or most machining operations such as turning, milling, drilling, tapping, and boring in a single setup. This completely eliminates the cumulative errors caused by multiple setups, raising key geometric tolerances such as concentricity and perpendicularity to a new level (typical value ≤0.01mm), making it particularly suitable for polyhedral parts and bushing-type components with complex geometries.
2.Precision Machined Parts Product Description
For parts composed of a combination of turning and milling features, traditional sequential machining methods are a bottleneck for both accuracy and efficiency. Our mill-turn solution is the ultimate answer to this challenge. We not only provide the equipment, but also the capability for process reconfiguration based on part function. Our engineers will analyze your part, design the optimal clamping scheme and toolpath, ensuring manufacturing is completed with the fewest steps and the highest precision. This not only means shorter delivery cycles and lower costs, but also unparalleled overall structural rigidity and functional consistency for the part.
3. Precision Machined Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Ultimate Accuracy Through One-Setup Complete Processing |
It fundamentally solves the datum conversion error caused by multi-process machining, improves the positional accuracy between features (such as hole spacing and surface contour) by more than 50%, ensures perfect fit of parts in high-end assembly, and reduces debugging time. |
|
Significantly Shortened Lead Time & Lower Overall Cost |
Streamlining processes reduces machine tool usage, material handling, and fixture costs. For complex parts, the overall manufacturing cycle can be shortened by 30%-60%, while improved precision reduces scrap and rework, resulting in significant overall cost advantages. |
|
Exceptional ability to process complex internal and external surfaces |
It easily handles shaft, disc, and housing parts with eccentric holes, intersecting holes, end face grooves, and three-dimensional curved surfaces. Powerful software capabilities simplify complex programming, enabling the creation of geometries that are difficult to achieve with traditional machine tools. |
|
Enhanced Part Structural Integrity & Performance |
One-setup machining avoids micro-deformation or stress caused by repeated positioning and clamping, granting parts, especially thin-walled or easily deformed ones, better dimensional stability and mechanical properties. |
4.Precision Machined Parts Product Specification
|
Specification Item |
Detail / Range |
Standard / Notes |
|
Turn-Mill Spindle Configuration |
Turning spindle + milling power head (with Y-axis) |
Enables eccentric machining |
|
One-Setup Accuracy Gain |
Position accuracy improved by ≥50% (compared to traditional processes). |
For typical inter-feature relationships |
|
Typical Part Size Range |
Turning Diameter: Φ5mm - Φ250mm |
Machine model dependent |
|
Integratable Operations |
Turning, Milling, Drilling, Tapping, Boring, Engraving, etc. |
Near-complete machining |
|
Key Geometric Tolerance Assurance |
Concentricity/Perpendicularity ≤0.01mm (One Setup) |
Core advantage metric |
|
Processing Efficiency Improvement |
Cycle Time Reduction 30%-60% (Part complexity dependent) |
Compared to sequential processing |
|
Material Applicability Range |
Steel, Stainless Steel, Aluminum, Brass, Engineering Plastics, etc. |
Wide compatibility |
5.Precision Machined Parts Product Application
Our milling and turning composite parts are exemplary in achieving functional integration and performance optimization:
Hydraulic and Pneumatic Core Components:** Valve core and sleeve assemblies, pump rotors, and servo cylinder piston rods require extremely high internal bore concentricity, end face perpendicularity, and complex flow channel shapes.
High-Precision Transmission and Motor Systems:** Robot reducer components, spindle sleeves, servo motor housings and shafts, where the relative accuracy of bearing positions, gear characteristics, and mounting surfaces directly determines transmission efficiency and lifespan.
Critical Automotive Safety and Steering Components:** Steering racks, brake caliper guide pins, and gearbox shift forks need to withstand high loads and ensure long-term dimensional stability, avoiding wear and abnormal noise.
High-End Fluid Control and Instrumentation:** Metering pump cores, regulating valve stems, and analytical instrument sampling valves integrate complex internal flow channels, sealing surfaces, and external interfaces into a single component, ensuring zero leakage and high responsiveness.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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