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High Accuracy Rapid Prototype Machining Customizable CNC Machining Service
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.10-0.48USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Precision Machined Parts / CNC Turned Parts / CNC Milled Parts / Turn-Mill Parts / Rapid Prototypes | Process | Milling Turning Machining Services Drilling Rapid Prototyping Broaching Etching Wire EDM CNC Machining Service Handle CNC Service CNC Turning CNC Process Prototype Service 3D Scanner Laser Machining Chemical Machining Bearing Stamping Parts CNC Milling Ser |
|---|---|---|---|
| Surface Roughness | Ra 3.2μm / Ra 1.6μm / Ra 0.8μm / Ra 0.4μm (Mirror) | Typical Features | Deep Cavity / Thin Wall / Complex Contour / Micro-Holes / Precision Threads / Special Shapes |
| Application Industry | Medical Devices / Automotive / Aerospace / Semiconductor / Optical Instruments / Industrial Automation | File Format | STEP / IGES / X_T / DWG / PDF / 3D Print File |
| Highlight | High Accuracy Rapid Prototype Machining,Customizable Rapid Prototype Machining,High Accuracy CNC Machining Service |
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Product Description
High-Accuracy Quick-Turn Machining for Reliable First-Article Prototypes
1.Rapid Prototype Machining Quick Detail
Tingfeng Hardware offers comprehensive precision CNC machining services, equipped with Citizen and Tsugami Swiss-type lathes, multi-axis machining centers, and turn-mill compound machines, achieving machining accuracy of ±0.005mm. We support production from single prototypes to batches of over 50,000 pieces daily, working with a wide range of materials from aluminum to titanium alloys and PEEK. Supported by multiple certifications (ISO/IATF/AS9100) and digital programming systems, we guarantee 48-hour prototype delivery and rapid batch production in 3-10 days, providing reliable manufacturing solutions for your high-precision, complex structural parts.
2.Rapid Prototype Machining Product Description
We specialize in solving the manufacturing challenges of high-precision, low-volume, high-mix complex parts. As your technical partner, we provide support not only at the machining level but also engage early in product development. Through in-depth DFM (Design for Manufacturability) analysis, we optimize your geometry, tolerances, and material selection to ensure manufacturability and cost-effectiveness. Whether it’s a sterile, smooth cavity for medical devices, a vibration-resistant housing for automotive sensors, or a lightweight titanium component for aerospace, we deliver a one-stop engineering solution encompassing process planning, precision machining, post-processing, and validation.
3.Rapid Prototype Machining Product Features & Advantage
| Feature | Advantage to You |
| Top-Tier Precision & Complex Geometry Capability | Equipped with 5/6/7-axis simultaneous machining centers and turn-mill machines, enabling one-setup machining of complex surfaces, eccentric structures, micro-holes (min. Φ0.3mm), and precision threads, ensuring ±0.005mm tolerance and excellent geometric accuracy. |
| Extensive Material & Post-Processing Expertise | Proficient in machining characteristics of aluminum, stainless steel, titanium, high-temperature alloys, and engineering plastics like PEEK. Offers 20+ surface treatment options including anodizing, EN plating, and passivation to meet stringent functional and aesthetic demands. |
| Agile Prototype & Flexible Batch Response | Digital programming and quick-changeover systems support rapid prototyping with MOQ of 1 piece, while a daily capacity of 50k standard parts ensures a smooth transition from validation to stable mass production. |
| Stringent Full-Process Quality Assurance | Integrates on-machine probes, CMM, and optical inspection. Implements first-article inspection and SPC process control. Compliant with specialized standards like ISO 13485 (Medical) and AS9100 (Aerospace), enabling full data traceability. |
| Deep Collaborative Engineering Value |
Over 50% of projects achieve cost optimization or performance improvement through our early, free DFM analysis. We are not just a supplier, but an engineering partner enhancing your product’s manufacturability, reliability, and time-to-market. |
4.Rapid Prototype Machining Product Specification
| Specification Item | Detail / Range | Standard / Notes |
| Standard Machining Accuracy | ±0.01 mm | Per drawing standard tolerance |
| High-Precision Capability | ±0.005 mm | For critical features |
| Surface Roughness (Ra) | 0.4 μm — 3.2 μm | Mirror finish up to Ra 0.1 μm |
| Minimum Hole Diameter | 0.3 mm (Aspect ratio dependent) | - |
| Thin-Wall Machining Capability | Minimum Wall Thickness 0.2 mm | Supported by anti-deformation process |
| Max. Turning Diameter | Φ150 mm | Machine dependent |
| Max. Milling Travel | 800 x 500 x 400 mm | Machine dependent |
| Material Hardness Range | HRC ≤ 60 (Hardened) | Specific material & process |
5.Rapid Prototype Machining Product Application
Our precision parts are core functional carriers in high-end equipment:
Medical Devices: Surgical robot joints, precision endoscope sleeves, implant trial parts, requiring exceptional biocompatibility, surface finish, and sterility.
Automotive & New Energy: Motor housings, sensor bodies, fuel cell bipolar plates, LiDAR structural parts, focusing on dimensional stability, lightweight, and long-term reliability.
Semiconductor & Optics: Wafer clamps, lens barrels, optical mounts, requiring ultra-low deformation stress and extreme dimensional/geometric accuracy.
Aerospace: UAV airframe structures, satellite communication components, engine test pieces, involving high-strength-to-weight materials (e.g., titanium) and performance under extreme conditions.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
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