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Customizable CNC Milling Parts Aluminum Titanium Alloys Cnc Milling Prototype
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.16-0.40USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Main Material | Titanium Alloy (TC4, TA15) / Superalloy (Inconel, Hastelloy) / Martensitic Stainless Steel | Machining Precision | Precision (±0.01mm) / High-Precision (±0.005mm) |
|---|---|---|---|
| Core Process | High-Torque Milling / Trochoidal Milling / Compound Cooling Machining | Typical Features | High Strength-to-Weight Structures / High-Temperature Components / Wear-Resistant Parts |
| Surface Finish | Micro-Arc Oxidation / Electroless Nickel Plating / Shot Peening / Pre-treatment For Special Coatings | Application Industry | Aerospace / Energy & Chemical / Special Equipment |
| Highlight | Customizable CNC Milling Parts,Aluminum CNC Milling Parts,Customizable cnc milling prototype |
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Product Description
Custom CNC Milling Parts in Aluminum, Titanium & Engineering Alloys
1.CNC Milling Parts Quick Detail
Challenging the limits of materials. We specialize in precision milling of difficult-to-machine materials such as titanium alloys and superalloys, known for their high hardness, high strength, and low thermal conductivity. Leveraging high-torque machine tools, special cutting tools, and a proprietary process database, we effectively address challenges like work hardening and rapid tool wear, providing reliable precision machining solutions for aerospace engine components and corrosion-resistant parts for energy equipment.
2.CNC Milling Parts Product Description
Machining titanium alloys or Inconel is not simply a matter of choosing harder tools. It's a comprehensive discipline involving thermal management, mechanical control, and metallurgical understanding. We have developed optimized cutting parameter packages, specialized tool geometries and coating solutions for various high-performance alloys, and employ high-pressure cooling and even cryogenic cooling techniques to precisely control the temperature in the cutting zone. Our goal is to maximize machining efficiency and tool economy while ensuring part geometric accuracy and surface integrity, providing value assurance for your critical components from raw material to finished product
3.CNC Milling Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Process Database for Difficult Materials |
Based on numerous practical projects, a database of cutting parameters, tool selection, and cooling solutions for materials such as titanium alloys and high-temperature alloys has been established, ensuring fast project startup, stable processes, and excellent results for new projects. |
|
High-Torque Machines & Rigid Fixturing Systems |
Equipped with a high-torque spindle and a high-rigidity machine tool structure specifically designed for high-strength materials, combined with custom-designed fixtures, this system ensures exceptional processing stability and precision during heavy or intermittent cutting operations. |
|
Advanced Cooling & Lubrication Technology |
Utilizing high-pressure through-tool cooling, mist cooling, or Minimum Quantity Lubrication (MQL) effectively reduces cutting temperature, minimizes tool thermal wear, improves chip evacuation, and enhances machined surface quality. |
|
Machining Strategy for Final Part Performance |
Considering the part’s fatigue performance during machining, we optimize tool paths to introduce beneficial residual compressive stress and avoid stress concentration at sharp corners, thereby enhancing the part’s service life. |
4.CNC Milling Parts Product Specification
|
Specification Item |
Detail / Range |
Standard / Notes |
|
Machinable Material Hardness |
Up to HRC 50 (Hardened) |
Specific materials |
|
Typical Accuracy for Difficult Materials |
±0.01 mm |
Influenced by material properties |
|
High-Torque Milling Spindle Torque |
Up to 200 Nm |
|
|
High-Pressure Coolant Pressure |
Up to 70 Bar |
Optional configuration |
|
Typical Surface Roughness (Ra) |
0.8 μm - 3.2 μm |
Depends on material & process |
|
Material Removal Rate Optimization |
There are optimized solutions for different alloys. |
Balances efficiency and tooling cost |
5.CNC Milling Parts Product Application
Our expertise serves critical components under extreme conditions:
Aerospace Propulsion: Engine casing flanges, combustor outer casings, high-strength landing gear structural parts.
Energy & Chemical Equipment: Turbine disk grooves, wear-resistant pump liners, valve bodies, special fasteners for reactors.
Special Vehicles & Equipment: Armored structural components, racing transmission parts, pressure hull connectors for deep-sea equipment.
High-End Molds: Heat-resistant alloy mold cores for glass molding or high-temperature plastic injection.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
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