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Multi Axis Swiss Type Precision Cnc Turning For Medical Devices Components
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-002 |
| Minimum Order Quantity | 1 |
| Price | 0.10-0.60USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | CNC Turned Parts | Main Material | Aluminum Alloy / Stainless Steel / Carbon Steel / Titanium Alloy / Brass / Copper Alloy |
|---|---|---|---|
| Machining Precision | Standard (±0.05mm) / Precision (±0.01mm) / High-Precision (±0.005mm) | Surface Roughness | Ra 3.2μm / Ra 1.6μm / Ra 0.8μm / Ra 0.4μm (Mirror) |
| Surface Finish | Anodizing / Plating / Electroless Nickel / Passivation / Sandblasting / Polishing | Process | Swiss-Type Machining / CNC Turning / Turn-Mill Compound |
| Typical Features | Micro-Holes / Precision Threads / Thin Wall / Deep Cavity / Special Shapes | Application Industry | Medical Devices / Semiconductor / Optical Instruments / Automotive / Aerospace |
| Highlight | Multi Axis precision cnc turning,Medical Devices precision cnc turning,Medical Devices custom cnc turning |
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Product Description
Multi-Axis Swiss-Type CNC Turning Parts for Complex Miniature Precision Components
1.CNC Turned Parts Quick Detail
For high-precision and complex miniature turned parts, Tingfeng Hardware provides specialized solutions. Our core Japanese Swiss-Type Lathes excel in machining precision shafts and sleeves with diameters under 32mm, capable of performing compound operations like turning, milling, drilling, and tapping in a single setup, effectively ensuring exceptional concentricity and positional accuracy (up to ±0.005mm). We are committed to supplying micro, complex turned components that meet stringent standards for industries like medical and semiconductor.
2.CNC Turned Parts Product Description
In the field of precision engineering, the miniaturization and functional integration of parts pose extreme challenges to turning technology. Our engineering team focuses on solving challenges related to turned parts with high aspect ratios, complex structures, and tight tolerances. By utilizing Swiss-type machining technology, customized tooling solutions, and controlled temperature environments, we can stably produce parts with micro-hole diameters (<φ1mm), ultra-thin walls (<0.2mm), and high-precision threads. We provide not just machining services, but also process feasibility analysis and optimization for complex turned parts, ensuring your innovative designs are translated into reliable physical products.
3. CNC Turned Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Swiss-Type Precision Machining Expertise |
Excels in machining slender shafts and complex sleeves with diameters ≤32mm. Completes all turning, milling, drilling, and tapping in one clamping, eliminating accumulated error and achieving ultra-tight dimensional and geometric tolerances of ±0.005mm. |
|
Micro & Complex Feature Machining |
Capable of consistently machining micro-holes (min. φ0.3mm), ultra-thin walls (min. 0.15mm), and high-precision fine threads, meeting the extreme accuracy demands of applications like medical catheter connectors and optical adjustment screws. |
|
Stability Assurance for Challenging Materials |
Possesses an optimized database of cutting parameters and tool life management for difficult-to-machine materials like stainless steel and titanium alloys. Combined with a temperature-controlled workshop, this ensures long-term dimensional stability and surface consistency in batch production. |
|
Compliance for Demanding Industries |
The production process adheres to quality management systems like ISO 13485 (Medical Devices) and AS9100 (Aerospace). We provide complete material certifications and traceability documentation to support your compliance audits. |
|
Technical Collaboration from Design to Mass Production |
Provides Design for Manufacturability (DFM) feedback early in the project, optimizing part geometry for turning processes (e.g., avoiding sharp corners, optimizing relief grooves) to improve yield, shorten lead times, and reduce costs. |
4.CNC Turned Parts Product Specification
|
Specification Item |
Detail / Range |
Standard / Notes |
|
Swiss-Type Machining Diameter Range |
Φ 0.5 mm - Φ 32 mm |
Standard range |
|
Ultra-High Precision Tolerance Capability |
±0.005 mm |
For critical dimensions |
|
Surface Roughness (Ra) |
Ra 0.8μm (Typical) |
Fine turning can achieve Ra 0.4μm or lower |
|
Minimum Machinable Hole Diameter |
0.3 mm |
Material and aspect ratio dependent |
|
Minimum Machinable Wall Thickness |
0.15 mm |
Under specific material and structure |
|
Maximum Machining Length (Swiss-Type) |
250 mm |
Guided by bushing for rigidity |
|
Thread Accuracy Grade |
Up to 4H / 6g or higher |
Metric, UN, BSP, etc. |
|
Concentricity Guarantee |
≤ 0.005 mm |
For parts machined in one setup |
5.CNC Turned Parts Product Application
Our high-precision turned parts are indispensable precision elements in cutting-edge equipment:
Precision Medical Devices: Precision screws for insulin pumps, drive shafts for surgical robots, bearing sleeves for dental handpieces, requiring burr-free finishes, high surface smoothness, and strict biocompatibility.
Semiconductor & Optical Equipment: Metal sleeves for fiber optic connector ferrules, precision rotating shafts for wafer transfer robot arms, focusing threaded rings for lasers, requiring sub-micron accuracy and extreme cleanliness.
High-End Automotive Engineering: Nozzles for fuel injection systems, micro-shafts for turbochargers, tone rings for ABS sensors, demanding high wear resistance and dimensional stability under high temperature and pressure.
Aerospace & Instrumentation: Motor shafts for UAVs, connectors for avionics, probes for high-precision test instruments, involving special alloy materials and reliability verification in extreme environments.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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