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Multi Material Parts Machining Services Special Process For PEEK ULTEM Alloys
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.01-9.99 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | ,T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Machining | Precision (±0.01mm) / High-Precision (±0.005mm) | Surface Roughness | Ra 0.8μm / Ra 1.6μm / Special Treatment |
|---|---|---|---|
| Surface Finish | Custom Coating / Special Plating / Electroless Nickel / Anodizing | Process | Process 5-Axis Simultaneous / Low-Speed Fine Cutting / Turn-Mill Compound |
| Typical Features | Non-Standard Structure / Special Assemblies / High Wear Resistance / Complex Contour | Application Industry | Semiconductor Equipment / Energy & Chemical / Special Machinery / Medical Devices |
| Certification | ISO 9001 / Material Compliance Report / ROHS | File Format | STEP / IGES / 3D Print File / PDF |
| Highlight | PEEK parts machining services,ULTEM parts machining services,Alloys small parts machining |
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Product Description
Multi-Material & Special Process Machining Solutions for PEEK, ULTEM, Alloys
1.Precision Machined Parts Quick Detail
Tingfeng Hardware is a solution expert for complex multi-material and special process challenges. We are proficient not only in metal cutting but also in precision machining of high-performance engineering plastics like PEEK, ULTEM, and special alloys. For the unique demands of industries such as semiconductor and energy, we offer one-stop services from material selection and non-standard structural design to special surface treatments (e.g., chemical-resistant plating, low-friction coatings), solving challenges beyond traditional machining.
2.Precision Machined Parts Product Description
Tingfeng Hardware is a solution expert for complex multi-material and special process challenges. We are proficient not only in metal cutting but also in precision machining of high-performance engineering plastics like PEEK, ULTEM, and special alloys. For the unique demands of industries such as semiconductor and energy, we offer one-stop services from material selection and non-standard structural design to special surface treatments (e.g., chemical-resistant plating, low-friction coatings), solving challenges beyond traditional machining.
3. Precision Machined Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Extensive Non-Metallic & Special Material Machining Capability |
With mature experience in processing more than 20 kinds of special materials such as PEEK and ceramic reinforced composites, we can effectively control processing deformation, burrs and internal stress, providing a manufacturing foundation for your innovation in lightweighting, insulation and corrosion resistance. |
|
Special Surface Engineering for Wear & Corrosion Resistance |
Offers more than 15 customized surface treatment options, such as Teflon coating, hard anodizing, and electroless nickel plating, significantly extending part life in harsh conditions and reducing your maintenance costs and downtime risks. |
|
Integrated Manufacturing of Complex Special-Shaped Assemblies |
Excels at integrating multiple parts of different materials or complex structures into a single functional component through precision machining. This reduces assembly steps, improves overall reliability, and potentially lowers total cost. |
|
In-Depth Process Development Based on Material Properties |
Our engineers will conduct cutting tests and parameter optimizations for your specific materials to create a customized process card, ensuring the optimal balance between processing efficiency and part quality, and avoiding trial-and-error costs. |
4.Precision Machined Parts Product Specification
|
Specification Item |
Detail / Range |
Standard / Notes |
|
Special Material Machining Experience |
20+ types |
Including engineering plastics, composites, special alloys |
|
Surface Treatment Options |
>15 types |
Customizable per functional requirement |
|
Complex Assembly Integration |
Can reduce part count by 30%-70% |
Design dependent |
|
Special-Shaped Structure Accuracy |
±0.02mm (Typical) |
For critical fit features |
|
Chemical Resistance Rating |
Resistant to a variety of acids, alkalis and solvents |
Coating material dependent |
|
Operating Temperature Range |
-200°C to +300°C |
Material dependent |
|
Minimum Order Quantity |
1 piece (Prototype) |
Supports R&D and low volume |
5.Precision Machined Parts Product Application
Our expertise serves fields that require pushing the limits of traditional materials and processes:
Semiconductor manufacturing equipment: wafer handling arms (carbon fiber composites), vacuum chamber liners (special aluminum alloys), etching machine nozzles (corrosion-resistant coatings), demanding extremely high cleanliness and dimensional stability.
Energy and chemical equipment: pump and valve core components (ultra-high molecular weight polyethylene), reactor sealing rings (special alloys), exploration sensor housings, requiring superior wear resistance and chemical corrosion resistance.
Specialized transportation: high-speed rail bearing cages (engineering plastics), lightweight racing car structural components (carbon fiber and metal hybrids), ship navigation equipment brackets, pursuing ultimate lightweighting and high strength.
High-end scientific research instruments: cryogenic experimental device components, particle detector brackets, synchrotron radiation optical elements, involving precision manufacturing under extreme temperatures, vacuum, or special electromagnetic environments.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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