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Automation-Optimized Custom Clinch Studs | Enhancing Feeding, Guidance & Driving Speed for Production Lines
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.01-0.28 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Solution Orientation | Born For Automated Production Lines | Core Value | Maximizes Installation Efficiency, Minimizes Total Labor Cost |
|---|---|---|---|
| Product Optimization Focus | Feeding Stability, Pressing Consistency, In-line Inspection Compatibility | Installation Process | High-Speed Servo Pressing, Force-Displacement Curve Monitoring |
| Efficiency Metrics | Single-Piece Cycle Time ≤ 2.5 Seconds, OEE Contribution Improvement | Equipment Compatibility | Compatible With Mainstream Riveting Systems Such As TOX, BTM, And Faintul. |
| Supply Chain Integration | Provides Customized Packaging & Feeding Solutions | Target Customer | Large-Scale Sheet Metal Fabricators, Stamping Shops, EMS Companies |
| Highlight | sheet metal non standard fasteners,sheet metal self clinching fasteners |
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Product Description
Automation-Optimized Custom Clinch Studs | Enhancing Feeding, Guidance & Driving Speed for Production Lines
1.Press-fit studs Quick Detail
In large-scale automated production, the true cost of fasteners is their "installation cost." Our press-fit studs, specifically designed for automated production lines, are optimized for "zero jamming, zero misinstallation, and ultra-fast press-fitting," from geometry and surface treatment to packaging. We provide proven standard press-fitting process parameters that can be directly imported into your equipment control system and can customize feeding solutions based on your production line layout. Our goal is to make the press-fitting process the fastest and most stable link in your production line, significantly reducing your total cost per unit by improving OEE (Overall Equipment Effectiveness).
2.Press-fit studs tProduct Description
We understand that the bottleneck of an efficient automated sheet metal line often lies not in the speed of the machine itself, but in the smoothness of its details. A stud that cannot stand steadily in the vibratory feeder, a jam requiring manual intervention, or a poor press-fitting due to improper parameters can ruthlessly devour efficiency and profits. Therefore, our engineering team delves into the dynamics of automated feeding and the science of press-fitting processes. We optimize the chamfering of the stud head, the straightness of the shank, and the surface friction coefficient to ensure precise orientation during high-speed vibration. We have established a standard press-fitting force-displacement curve library for each specification and provide tolerance zones, allowing you to set upper and lower limits for online monitoring and achieve preventative quality control. What we deliver are "smart components" that seamlessly integrate into your automation ecosystem.
3.Press-fit studs Features & Advantage
|
Feature |
Advantage to You |
|
Geometry & Surface Designed for High-Reliability Automatic Feeding |
By precisely controlling the subtle features of the studs (such as flange fillet and shank taper) and employing specific surface treatments (such as Dacromet or Teflon coatings), a near 100% feeding success rate is ensured in high-speed vibratory feeders, linear feeders, or robotic arms, greatly reducing downtime. |
|
Pre-Set & Verifiable Standard Pressing Process Windows |
We provide extensively tested "golden process parameters" (pressure, stroke, speed) for each standard stud, which can be directly used for equipment programming. This not only reduces commissioning time but also provides you with a process baseline, facilitating SPC statistical process control. |
|
Quality Design Supporting Force-Displacement Curve Monitoring |
Our stud design ensures the pressing process has clear, repeatable force-displacement characteristics. This allows your pressing equipment to judge the quality of each press point (over-press, under-press, sheet defect, etc.) online 100% by monitoring the difference between the real-time curve and the standard curve, achieving full inspection instead of sampling. |
|
Customized Packaging for Seamless Feeding Integration |
We can provide tape and reel packaging, directional tray arrangement, or fixed-weight packaging according to your automatic feeding equipment (such as robotic arms or customized silos) requirements, achieving a "seamless connection" from warehousing to workstation, eliminating manual material sorting, and improving overall logistics efficiency. |
|
Turnkey Efficiency Improvement Service from Single Machine to Whole Line |
We can provide a full range of services, from stud selection and feeder matching suggestions to process parameter debugging and operator training, acting as your "automated assembly efficiency consultant" to help you systematically improve the capacity and quality of the riveting process. |
4.Press-fit studs Product Specification
|
Specification Item |
Detail / Capability |
Notes / Description |
|
Automatic Feeding Suitability Rating |
Rates M3-M10 standard items as A(Excellent)/B(Good)/C(Requires Adaptation) |
Grade A products can be directly used in high-speed automated production lines. |
|
Recommended Press Type |
Servo-Electric Presses, Hydro-Pneumatic Presses, 2-6 Ton capacity |
Ensures efficient, precise, and controlled pressing process |
|
Standard Pressing Parameter Package Format |
Provides PDF data tables and CSV files that can be directly imported into mainstream control systems. |
|
|
Automatic Feeding Packaging Options |
Tape & Reel (8mm/12mm/16mm width, etc.), Custom Plastic Trays, Directional Tube Packaging |
Packaging designed to prevent part flipping during transport |
|
In-Line Quality Monitoring Compatibility |
Supports riveting systems with force-displacement curve acquisition and comparison capabilities (such as TOX®-Control-System). |
Provides standard curve files for import |
|
Theoretical Single-Piece Pressing Cycle Time |
Can reach 1.5 - 2.5 seconds per piece when paired with high-speed feeders and servo presses |
Actual cycle time affected by overall equipment setup and sheet handling speed |
|
Bulk Supply & Logistics Assurance |
For customers with automated production lines, we can discuss JIT (Just-In-Time) delivery or VMI (Vendor Managed Inventory) solutions. |
Ensures production continuity and reduces customer inventory pressure |
5.Press-fit studs tProduct Application
Our highly efficient automation solutions are the efficiency engine for the following high-volume, high-automation fields:
Large-scale rack and chassis automated production lines:The riveting process for side panels and back panels of server racks and network switch chassis requires extremely fast production cycles and near-zero defect quality to match other high-speed processes on the production line.
Automated assembly of sheet metal parts for white goods:Automated assembly lines for washing machine drums, refrigerator doors, and air conditioner housings. Riveting studs serve as standard mounting points, and their stable and efficient installation is crucial to ensuring the overall OEE of the line.
Automotive parts stamping and welding production lines:Automated production of components such as door panels and seat frames. The riveting process is often integrated after progressive dies or robotic welding units, requiring extremely high stability in stud feeding and consistency in riveting.
Professional large-scale sheet metal processing service center: Providing OEM services for clients in multiple industries. Production lines need to handle studs of various specifications. Our rapid changeover guidance and standardized parameters greatly reduce changeover time and improve overall equipment utilization.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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