Custom Cold Heading & Non-Standard Fastener Solutions

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November 29, 2025
Category Connection: Cold Formed Fasteners
Brief: Get an inside view of features that deliver consistent results in daily use. This video showcases our custom cold heading and non-standard fastener solutions, demonstrating how we produce high-strength, special-shaped, and micro-sized fasteners from M1 to M30. You'll see our precision manufacturing process, material utilization exceeding 95%, and how we provide free DFM analysis to optimize your designs for maximum efficiency and reliability.
Related Product Features:
  • Cold heading process achieves material utilization rates exceeding 95%, significantly reducing waste and unit costs for bulk purchases.
  • Produces high-strength fasteners up to Grade 12.9 with improved fatigue strength by over 20% for demanding applications.
  • Expert in complex part customization including multi-step, special heads, hollow, and toothed parts from M1.0 micro to M30 large sizes.
  • Implements IATF 16949 quality system with full traceability from raw material spectrometry to 100% thread inspection.
  • Maintains a 500+ mold library with 7-10 day lead time for standard non-standard molds and supports mass production of 2 million pieces daily.
  • Offers comprehensive material certifications and environmental compliance reports including RoHS and REACH standards.
  • Provides free DFM analysis within 3-5 days to help optimize product structures for better manufacturability and cost efficiency.
  • Ensures dimensional precision with head forming concentricity ≤ 0.05mm and thread precision meeting Grade 6g/6H standards.
FAQs:
  • Can you handle complex custom designs and provide design optimization suggestions?
    Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
  • How do you ensure quality consistency and handle defect issues?
    We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate for consistent quality assurance.
  • What are your lead times and how do you handle urgent orders?
    Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30% for urgent requirements.
  • How do you protect my designs and intellectual property?
    We start with mutual NDA and implement strict mold ownership protection and confidential data security measures to safeguard your intellectual property.