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Custom Shaped SMT Nuts SMT Fastener For Tight Space Functional PCB Assembly
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-002 |
| Minimum Order Quantity | 1 |
| Price | 0.08-0.12USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Technical Highlight | Special-Shaped / Non-Standard SMT Nuts | Design Capability | Customized Shape Based On Cavity/space Constraints |
|---|---|---|---|
| Common Material | Stainless Steel, Copper, Custom Per Need | Special Function | Positioning/Guiding, Fool-Proofing, Self-Locking |
| Process Combination | Optional SMT & Press-fit Combo Process | Application Challenge | Solves Problems Where Standard SMT Nuts Cannot Be Used In Confined Spaces |
| Typical Industry | Custom Modules, Special Equipment, Test Fixtures | Service Model | Full Support From 3D Model To Mass Production |
| Highlight | Custom Shaped SMT Nuts,Tight Space SMT Nuts,PCB Assembly SMT Fastener |
||
Product Description
Custom Shaped SMT Nuts for Tight-Space & Functional PCB Assembly
1.SMT NutsQuick Detail
Not all designs can accommodate standard rectangular or round surface mount nuts. When your PCB assembly space is unusual, or when you need nuts with additional functions such as guidance, error prevention, and locking, our custom-made non-standard surface mount nuts service comes into play. We can design and manufacture SMT nuts of various shapes, such as L-shaped, locating post-shaped, and asymmetrical shapes, according to your specific assembly environment and functional requirements, so that they can be perfectly integrated into your product structure and solve special connection problems.
2.SMT NutsProduct Description
True customization means breaking free from the constraints of standard form factors. We focus on extending the concept of surface mount nuts to a wider range of applications. Perhaps you need a nut with a guide bevel for automatic alignment during blind mounting; perhaps you need an extended solder wing on one side of the nut to cross traces on a PCB; or perhaps you need to pre-assemble the nut with a plastic positioning piece. Our engineering team excels at solving these kinds of creative problems, leveraging 3D modeling, mold design, and precision manufacturing capabilities to transform your ideas into mass-producible, reliable irregular-shaped connectors. We believe that connection solutions should adapt to the design, not the other way around.
3.SMT NutsProduct Features & Advantage
|
Feature |
Advantage to You |
|
Complete Freedom in Geometry Customization |
Breaks free from standard shape limitations, designing nut shapes that best fit the space based on PCB layout, housing cavity, or assembly tool path, achieving “invisible” integration. |
|
Function Integration, Multi-Purpose Part |
Features such as positioning pins, foolproof keys, snaps, and locking threads can be integrated into the nut body to reduce the number of independent parts, simplify the assembly process, and lower BOM costs. |
|
Solves Special Assembly Process Challenges |
e.g., Designing nuts for hybrid “Press-fit” & SMT soldering processes, suitable for hybrid material substrates that cannot withstand high reflow temperatures. |
|
Deeply Collaborative Design & Development Process |
Our engineers collaborate with your design team from the concept stage, ensuring the custom nut not only meets functional goals but is also optimized for manufacturability and cost. |
|
Low-Volume Prototyping & Rapid Iteration Capability |
Possesses flexible tooling and sampling capabilities, supporting low-volume trial production for functional validation and enabling quick design modifications based on feedback, accelerating your product development cycle. |
4.SMT Nuts.Product Specification
|
Specification Item |
Detail / Capability |
Notes / Description |
|
Customization Starting Point |
Accepts single project or series product development needs |
Provides full service from concept to mass production |
|
Dimensional Capability Range |
Typically suitable for installation areas between 5mm to 20mm on PCB |
Specific needs evaluation based on 3D model |
|
Feature Integration Options |
It can integrate metal or non-metal (such as plastic) add-ons. |
Enables more complex functional combinations |
|
Hybrid Process Support |
Supports combination of SMT soldering and mechanical Press-fit |
Meets special substrate or high retention force requirements |
|
Material Selection Breadth |
In addition to conventional metals, the use of special alloys or composite materials can be explored. |
To meet specific physical or chemical properties |
|
Tooling Development Lead Time |
Depends on complexity, typically 3-6 weeks |
Includes design confirmation and sample making |
|
Minimum Order Quantity (MOQ) |
Customized projects usually have minimum order quantities; details are negotiable.negotiable |
Balances development cost and production feasibility |
5.SMT NutsProduct Application
Specialty Industrial Sensor Modules:Used in irregularly shaped MEMS sensor packaging bases, the nut's shape is customized to the internal shape of the housing, achieving reliable High-End Test and Measurement Interfaces:Serving as precision calibration and mounting components for high-speed probe cards, requiring special contours to avoid dense probes and provide accurate mechanical references.
Customized RF Modules:Dedicated SMT fixing and grounding nuts are designed on shielded cavities, their shape matching the cavity bosses to ensure good RF grounding and Robot Joints or Dexterous Hands:Used within compact modules integrating actuation and sensing, non-standard nuts serve as connections and conductive media between sub-boards, adapting to complex internal spatial geometries.
sked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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