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Micron Level Precision Machined Parts CNC Machining Service For Micro Holes Or Thin Walls
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.01-9.99 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | ,T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Precision Machined Parts / Rapid Prototypes / Turn-Mill Parts | Main Material | Aluminum Alloy / Stainless Steel (303/316) / Brass / Titanium Alloy |
|---|---|---|---|
| Surface Finish | Electroless Nickel / Micro-arc Oxidation / Electropolishing / Passivation | Typical Features | Micro Holes (≤φ0.5mm) / Ultra-Thin Walls (≤0.2mm) / Micro Threads / Special Micro-Structures |
| Application Industry | Micro Sensors / Precision Optics / Medical Catheter Devices / Semiconductor Packaging | File Format | STEP / IGES / X_T |
| Highlight | Micron Level Precision Machined Parts,Micro Holes Precision Machined Parts,Thin Walls CNC Machining Service |
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Product Description
Micron-Level Precision Machined Parts for Micro-Holes, Thin-Walls & Micro-Threads
1.Precision Machined Parts Quick Detail
Tingfeng Hardware specializes in the manufacturing of micro-sized and precision parts with minute features. We demonstrate exceptional control at the micrometer scale, consistently achieving micro-hole machining below φ0.3mm, ultra-thin wall forming of 0.15mm, and micro-threading at M0.8 levels. With dedicated micro-milling equipment, Swiss-type lathes, and a strictly controlled temperature environment, we provide crucial core components for micro-sensors, optical connectors, and interventional medical devices.
2.Precision Machined Parts Product Description
When part dimensions enter the millimeter or even sub-millimeter range, traditional machining concepts and processes face extreme challenges. We focus on solving the problems brought about by scale effects: tool rigidity, cutting heat control, and micro-stress relief. Our approach combines high-speed spindles, micro-diameter tools (minimum φ0.1mm), and adaptive feed strategies to remove material while maximizing the preservation of part geometry and surface quality. We are your reliable technology partner for achieving product miniaturization and high functional integration
3. Precision Machined Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Sub-Millimeter Scale Precision Forming Capability |
Capable of stably machining deep micro-holes below φ0.3mm (aspect ratio up to 10:1) and thin-wall features with thickness of 0.15mm, with tolerances controlled within ±0.005mm. This provides critical manufacturability for miniaturized product designs. |
|
Non-Destructive Machining & Surface Integrity of Micro-Features |
By employing micro-milling and micro-drilling processes, along with a special cooling and chip removal scheme, deformation, burrs, or micro-cracks in the microstructure are effectively avoided during processing, ensuring the high integrity of the functional surfaces of the parts. |
|
Dedicated Inspection & Quality Control for Micro Parts |
Equipped with high-magnification inspection tools like optical projectors and video measuring systems to perform 100% full inspection on key features such as micro-hole position and thin-wall thickness, providing micro-dimensional inspection reports to ensure batch consistency. |
|
Cross-Process Micro-Structure Integration Solutions |
Multiple micro-features such as turning, milling, and drilling can be integrated on a single micro-part, reducing secondary clamping errors and assembly steps, and improving the overall precision and reliability of micro-components. |
4.Precision Machined Parts Product Specification
|
Specification Item |
Detail / Range |
Standard / Notes |
|
Micro-Hole Machining Capability |
Diameter φ0.1mm — φ0.8mm |
Aspect Ratio ≤ 15:1 |
|
Ultra-Thin Wall Machining Capability |
Wall Thickness 0.15mm — 0.5mm (Al/Brass) |
Supported by anti-deformation process |
|
Micro-Thread Machining |
M0.6 — M2.0 Metric Threads |
Equipped with dedicated taps and testing gauges |
|
Micro-Milling Feature Accuracy |
±0.005mm (Contour) |
For critical micro-structures |
|
Minimum Tool Diameter |
φ0.1mm (End Mill) |
For fine contours |
|
Surface Roughness (Micro-Area) |
Ra ≤ 0.2μm (Achievable) |
Mirror-grade requirement |
|
Typical Part Size |
≤ 30mm (outer contour) |
Micro-part category |
5.Precision Machined Parts Product Application
Our micro-precision components are the "core senses and execution terminals" of cutting-edge technological equipment: Microsensors and MEMS: Pressure sensor diaphragms, inertial sensor frames, and microflow meter valve bodies—the dimensions of their microchannels and thin walls directly determine sensing accuracy.
Precision optics and optical communication: Fiber optic array V-grooves, microlens barrels, and laser collimator housings—requiring sub-micron level feature positional accuracy and ultra-smooth inner walls.
High-end medical devices (interventional): Intravascular ultrasound probe housings, nerve stimulation electrode bases, and minimally invasive surgical forceps—requiring extremely small invasive sections and extremely high structural reliability.
Semiconductor packaging and testing interfaces: The fine structure of wafer probe cards, test socket guides, and chip heat dissipation micropillars involve batch consistency manufacturing with micron-level precision.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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