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High Speed Pressing Press Fit Studs Energy Efficiency For Automated Lines
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.01-0.28 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Solution | Optimization For Automated Production Lines | Core Value | Improves Installation Efficiency, Reduces Overall Production Cost |
|---|---|---|---|
| Product Design | Facilitates Automatic Feeding & Precise Positioning | Installation Process | High-Speed Pressing, In-Line Quality Monitoring |
| Efficiency Metrics | Single-Piece Installation Cycle ≤ 3 Seconds, Yield ≥ 99.9% | Equipment Compatibility | Compatible With Mainstream Brand Automatic Riveting Equipment |
| Integration Support | Provides Feeder Adaptation Solutions & Process Parameter Packages | Target Customer | High-Volume Sheet Metal Fabricators, EMS Companies |
| Highlight | High Speed Press Fit Studs,Automated Lines Press Fit Studs,Energy Efficiency press fit fastener |
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Product Description
Press-Fit Nuts Solution for Automated Lines | Jam-Resistant Design with Plug-and-Play Parameters
1.Press-fit nuts Quick Detail
In mass production, the cost of fasteners lies not only in the unit purchase price but also in their installation efficiency and overall labor costs. Our press-fit nuts, specifically designed for automated production lines, structurally ensure smooth, directional transport in vibratory feeders or feeders and achieve precise compatibility with automated press-fit equipment. We offer more than just a box of parts; we provide a plug-and-play installation solution that includes process parameter suggestions and equipment compatibility guidance. This solution aims to help you minimize individual component installation time, maximize production line OEE (Overall Equipment Effectiveness), and thus establish a decisive advantage in total cost.
2.Press-fit nuts tProduct Description
We understand that on a high-speed, automated sheet metal production line, even the slightest downtime or efficiency loss translates into significant costs. Therefore, our press-fit nuts were designed from the outset with the concept of "born for automated assembly." We study the coefficient of friction in the feeding track, optimizing the chamfer and flange shape of the nut head to prevent jamming; we test the impact of different surface treatments on feeding stability; and we have established a standard press-fit force-displacement curve database for each nut model, which customers can directly import into their press-fit equipment control systems for rapid process setup. Furthermore, we can suggest suitable nut packaging methods (such as tape packaging or oriented trays) based on your production line layout to achieve seamless automated feeding. Our goal is to make the press-fit process the most stable and efficient link in your production line.
3.Press-fit nuts Features & Advantage
|
Feature |
Advantage to You |
|
Geometry Optimized for Automated Feeding |
The head profile, flange outer diameter, and chamfer of the nut are precisely designed to ensure that there is no jamming, no backlash, and no overlap in the high-speed vibratory feeder or direct vibratory feeder, achieving a feeding smoothness rate of nearly 100% and reducing equipment debugging and maintenance time. |
|
Pre-Configured Standardized Pressing Parameter Packages |
We provide validated recommended riveting parameters (pressure, stroke, speed) for each standard nut. These parameters can be directly used to set up most mainstream brand riveting equipment, significantly reducing your production line commissioning and changeover time and improving equipment utilization. |
|
Process Window Design Supporting In-Line Quality Monitoring |
Our designed nuts have consistent press force-displacement characteristics, making it easy for you to monitor the press curve in real-time via equipment to judge installation quality (e.g., detecting over-press, under-press, or sheet defects), achieving process quality control and reducing manual sampling cost. |
|
Flexible & Diverse Automated Packaging Options |
In addition to bulk packaging, we offer packaging options suitable for automated feeding, such as tape and reel packaging and customized trays. These can be directly integrated with your automated equipment, eliminating manual unloading and sorting processes and improving feeding speed and safety. |
|
Turnkey Solution Support from Single Machine to Production Line |
We can provide comprehensive support, from nut selection and feeder matching to process parameter debugging and personnel operation training, acting as your "automation assembly consultant" to help you quickly and with low risk achieve automation upgrades for the riveting process. |
4.Press-fit nuts Product Specification
|
Specification Item |
Detail / Capability |
Notes / Description |
|
Standard Item Automation Suitability Rating |
Rates feeding and pressing suitability (Grade A/B/C) for M4-M10 standard series |
Grade A is highly recommended for fully automated lines |
|
Recommended Automatic Press Tonnage |
Recommends 2-10 ton servo or hydropneumatic presses based on nut size |
Ensures installation quality and equipment life |
|
Standard Pressing Parameter Output Format |
A PDF data sheet or a CSV/XML file that can be directly imported into the device is available. |
Facilitates integration into digital production systems |
|
Automatic Feeding Packaging Specifications |
Tape and reel packaging: EIA-481 standard, bandwidth can be customized according to requirements; Reel packaging: size customized. |
|
|
Installation Quality Monitoring Interface Support |
Supports quality assessment using force-displacement curves from mainstream riveting machine brands (such as TOX, BÖHLER, etc.). |
Provides curve benchmark templates |
|
Theoretical Single-Piece Installation Cycle Time |
Under ideal conditions, with high-speed press and feeder, can achieve 1.5 - 3 seconds per piece |
Actual cycle time affected by equipment and manual intervention |
|
On-Time Delivery Guarantee for Bulk Orders |
For customers with automated production lines, we offer rolling delivery services based on your production schedule to ensure continuous production. |
Specific agreement subject to separate negotiation |
5.Press-fit nuts tProduct Application
Our highly efficient automation solutions are particularly suitable for the following high-volume, high-automation scenarios: Large-scale sheet metal cabinet and chassis production: such as automated production lines for server cabinets, network cabinets, and industrial control cabinets. Press-fit nuts are used for forming threaded holes in side panels and front and rear doors, requiring extremely high installation speed and consistency.
Sheet metal parts for white goods and kitchen/bathroom appliances: such as automated assembly lines for washing machine drums, refrigerator side panels, and oven shells. Press-fit nuts, as key connection points, need to work efficiently in conjunction with bending and welding processes.
Mass manufacturing of automotive parts: such as automated production of seat frames, brake pedal brackets, and various metal brackets. Press-fit nuts, as standard fastening points, have stringent requirements for cycle time and reliability.
Professional Electronic Manufacturing Services (EMS) sheet metal assembly lines: providing contract manufacturing services to multiple clients, where production lines require frequent changes, our standardized parameter packages and rapid changeover guidelines can significantly reduce changeover time.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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