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Customized Rapid Prototype Manufacturing DFM Analysis Cnc Prototype Service
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.10-0.48USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product TypeProduct Type | Multi-Process Fusion Prototype | Core Advantage | CNC + 3D Printing Combination / Hybrid Material Solution |
|---|---|---|---|
| Available Processes | CNC Machining / SLA Stereolithography / SLS Nylon Sintering / Metal 3D Printin | Material Combination | Metal Body + Resin Parts / Multiple Metal Types / Embedded Components |
| Typical Features | Complex Internal Cavity + Fine Exterior / Lightweight Structure / Integrated Heterogeneous Materials | Application Purpose | Reduce Overall Cost / Shorten Lead Time / Achieve Special Functions |
| Highlight | customized Rapid Prototype Machining,DFM Analysis Rapid Prototype Machining,customized cnc prototype service |
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Product Description
Rapid Prototype Manufacturing with DFM Analysis to Accelerate Design-to-Verification Cycle
1.Rapid Prototype Machining Quick Detail
A single process sometimes cannot meet all the requirements of a complex prototype. We provide innovative multi-material and multi-process fusion prototyping solutions. By intelligently combining CNC precision machining with various 3D printing technologies, we can economically and efficiently manufacture prototypes that combine internal functional complexity, excellent mechanical properties, and refined appearance, helping you break through traditional manufacturing constraints and verify the most innovative integrated designs
2.Rapid Prototype Machining Product Description
Modern product design increasingly leans towards functional integration and material heterogeneity. Our value lies in providing a "one-stop" integrated solution at the manufacturing level. For example, for a part with complex internal flow channels and a high-quality surface finish, we can use metal 3D printing to manufacture the inner core, and then CNC machine the surface and key mating surfaces; or, for a lightweight component, we can use CNC machining of the metal load-bearing frame and 3D-printed nylon to fill the non-load-bearing areas. We are not only the executors of the process, but also the designers of the solution, helping you realize your design intentions at the optimal cost and time.
3.Rapid Prototype Machining Product Features & Advantage
|
Feature |
Advantage to You |
|
Intelligent Process Matching & Synergy |
Based on your prototype needs (strength, detail, cost, speed), our engineers recommend the optimal combination of CNC and 3D printing, avoiding the shortcomings of a single process and leveraging synergistic value. |
|
Achieving “Impossible” Geometries |
Utilizing 3D printing to制造极其复杂的 conformal cooling channels, lattice structures, or embedded components that traditional CNC cannot machine, then using CNC to ensure critical mounting interface accuracy, balancing functionality and precision. |
|
Significantly Reduce Overall Prototype Cost |
For parts with complex internal cavities, using 3D printing for near-net shape followed by minimal CNC finishing can save substantial material and machining hours compared to full CNC, reducing costs by 30%-60%. |
|
Accelerate Iteration & Verification Speed |
For components with designs not fully finalized, rapid and low-cost resin 3D printing can first verify form and fit. Once the structure is confirmed, CNC can then produce the metal functional parts, enabling efficient phased verification. |
4.Rapid Prototype Machining Product Specification
|
Specification Item |
Detail / Notes |
|
Typical Fusion Process Combinations |
Metal SLM + CNC Finishing / CNC Main Frame + SLS Nylon Functional Parts / SLA Appearance Parts + Metal Inserts |
|
Heterogeneous Material Joining Methods |
Mechanical connection / bonding / reserved assembly interface |
|
Design Interface Accuracy (CNC & 3D Printing Junction) |
±0.05mm – ±0.1mm |
|
Cost Optimization Potential |
Overall cost reduction >30%, depending on part complexity |
|
File Processing Requirements |
Complete assembly 3D model required, with clear material and process intent for each component |
|
Typical Lead Time |
5-10 Working Days (depending on complexity) |
5.Rapid Prototype Machining Product Application
Shells/molds with complex internal cavities: conformal cooling mold inserts, engine manifold fluid verification parts, heat exchanger flow channel prototypes.
Lightweight integrated structures: integrated fuselage skeletons for drones (metal load-bearing frame + non-load-bearing nylon filler), robot composite material arms.
Components with built-in sensors or wiring: sensor cavities or wiring channels are pre-installed in 3D printed parts, and electronic components are embedded for smart hardware prototypes.
Multi-material medical models: anatomical models for surgical planning, using different colored/material 3D printed parts to distinguish tissues, combined with CNC-machined metal simulated bones.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
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