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Multi Axis CNC Milling Service High Precision For Complex Structure Metal Parts
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.16-0.40USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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Whatsapp:0086 18588475571
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xProduct Details
| Main Material | Aluminum Alloy / Titanium Alloy / Stainless Steel | Machining Precision | Aluminum Alloy / Titanium Alloy / Stainless Steel |
|---|---|---|---|
| Core Process | 7-Axis Simultaneous / 6-Axis Milling / 5-Axis Simultaneous | Typical Features | Impellers/Blisks / Freeform Surfaces / Monolithic Structures |
| Surface Finish | Surface Finish Anodizing / Sandblasting / Polishing | Application Industry | Aerospace / Energy & Power / High-End Medical |
| Highlight | Multi Axis CNC Milling Service,Complex Structure CNC Milling Service,Metal Parts cnc milling process |
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Product Description
Multi-Axis CNC Milling Service for Complex Structure Metal Parts
1.CNC Milling Parts Quick Detail
We are specialists in multi-axis milling of complex geometry parts. Utilizing advanced 7-axis and 6-axis 5-axis simultaneous machining centers, we focus on manufacturing high-difficulty parts with continuous complex surfaces such as impellers, blisks, and special monolithic components. Achieving ±0.005mm precision and exceptional surface finish on materials like titanium and aluminum, we provide core component solutions for the power, aerospace, and high-end medical fields.
2.CNC Milling Parts Product Description
When part geometry demands freedom beyond traditional 5-axis machining, our 6-axis and 7-axis simultaneous technology becomes critical. This technology allows the tool to approach the most complex surfaces and deep cavities at near-optimal angles, achieving unrivaled contour accuracy and surface consistency. We provide not just machining, but full-chain engineering support from CAM programming strategy and toolpath optimization to machining simulation, ensuring your most innovative aerodynamic or hydrodynamic designs are perfectly manufactured.
3.CNC Milling Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
7-Axis/6-Axis Ultra-Simultaneous Machining |
Solves the “attitude dead angle” of 5-axis machines, enabling one-time precision machining of extremely complex surfaces, deep-narrow cavities, and undercut features, significantly reducing or even eliminating subsequent EDM or hand-finishing operations. |
|
Expertise in Complex Impellers & Blisks |
Possesses a mature process database for machining everything from closed to open impellers, and compressor to turbine components, effectively controlling thin-wall blade deformation and ensuring excellent fluid-contact surface quality. |
|
Simulation-Based Process Pre-Verification |
Conducts complete virtual manufacturing simulation before machining, providing early warning for tool interference, collision risks, and potential vibration issues, ensuring first-cut success and protecting valuable workpieces and equipment. |
|
Stable Machining of Difficult-to-Cut Materials |
For materials like titanium and superalloys, employs efficient strategies like trochoidal milling and peel milling to stably control cutting forces and thermal load during complex surface machining, ensuring part surface integrity and dimensional stability. |
4.CNC Milling Parts Product Specification
|
Specification Item |
Detail / Range |
Standard / Notes |
|
Multi-Axis Ultra-Precision Accuracy |
±0.005 mm (Critical Features) |
|
|
Complex Surface Profile Tolerance |
≤ 0.02 mm |
|
|
Minimum Blade Thickness |
Down to 0.4 mm (Blade Tip) |
Material and overhang dependent |
|
High-Gloss Surface Roughness |
Ra 0.4 μm (Achievable) |
After finishing |
|
Max. Workpiece Size (Multi-Axis) |
Ø800 mm |
Specific machine dependent |
|
Number of Simultaneous Axes |
5, 6, 7 Axes Available |
Based on part complexity |
5.CNC Milling Parts Product Application
Our ultra-multi-axis milling capability is the foundation for cutting-edge performance components:
Aerospace Propulsion: Integral blisks for jet engines/gas turbines, propeller hubs, inlet guide vanes.
Energy & Power Equipment: Centrifugal compressor impellers, turbo-expander rotors, integrated volutes for special pumps.
High-End Medical Devices: Impellers for ventricular assist devices, complex biomimetic surfaces of personalized orthopedic implants.
Precision Optics & Instruments: Molds for aspherical lenses, complex optical adjustment mechanisms, core mounts for scientific instruments.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
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