All Products
Automotive & New Energy Press-Fit Stud Solutions | Zero-Defect Philosophy with Full PPAP Documentation Support
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.01-0.28 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
Contact me for free samples and coupons.
Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
xProduct Details
| Industry Certification | Compliant With IATF 16949 Quality System | Core Requirement | High Vibration Reliability, Lightweight, Electrical Safety |
|---|---|---|---|
| Material Expertise | Automotive Steels, High-Strength Aluminum Alloys, Conductive/Insulating Coatings | Performance Validation | Passes Automotive-Grade Tests (Vibration, Salt Spray, Thermal Cycling) |
| Documentation Support | Capable Of Delivering Complete PPAP Packages | Application Focus | Battery Pack (PACK), E-Drive Unit (EDU), Onboard Electronics |
| Value Proposition | Provides Reliable Connection Foundation For Electrification & Smartization | Collaboration Level | Deep Synergy With Tier 1 / Tier 2 Suppliers |
| Highlight | automotive non standard fasteners,automotive self clinching fasteners,battery non standard fasteners |
||
Product Description
Automotive & New Energy Press-Fit Stud Solutions | Zero-Defect Philosophy with Full PPAP Documentation Support
1.Press-fit studs Quick Detail
In the automotive industry's transition to electrification and intelligentization, the reliability of connection points directly impacts safety and performance. We specialize in providing press-fit stud solutions that meet stringent industry standards for both new energy vehicles (EVs/HEVs) and high-end traditional vehicles. We not only offer products that meet dimensional and strength requirements, but also ensure that every step, from material selection and manufacturing processes to performance verification, adheres to the automotive industry's zero-defect philosophy and traceability requirements, making us a reliable partner for building your next-generation automotive platform.
2.Press-fit studs tProduct Description
Automotive fasteners must remain stable across -40°C to 125°C, stay firmly in place under长达 20G random vibration, and withstand hundreds of hours in a salt spray chamber. We deeply understand the engineering logic behind these challenges. Our solutions begin with deconstructing the application scenario: Inside a battery pack, we focus on the stud’s electrical continuity, electrochemical compatibility with aluminum alloy housings, and flame retardancy requirements; on motor end covers, we concentrate on anti-loosening design under high vibration and creep resistance under long-term thermal cycling; for ADAS sensor brackets, we emphasize installation accuracy and lightweighting. We use FMEA tools to manage risks, execute production per Customer Specific Requirements (CSR), and provide complete PPAP documentation, aiming to be your worry-free choice for passing stringent audits and achieving stable mass production.
3.Press-fit studs Features & Advantage
|
Feature |
Advantage to You |
|
Meeting Core Automotive Reliability Validation Requirements |
Our products and processes are designed to support and pass typical automotive reliability tests such as mechanical vibration (LV124/GMW3172), thermal shock, and salt spray corrosion, providing you with direct component-level evidence for external audits and internal quality certification. |
|
Special Design & Material Solutions for High-Voltage Electrical Environments |
For high-voltage connection points inside battery packs, we provide studs with specified torque-angle characteristics to ensure connection reliability, and can recommend insulating coatings or material solutions to meet creepage and clearance requirements, ensuring high-voltage safety. |
|
Commitment to Lightweighting & Material Efficiency Optimization |
By using high-strength steel, aluminum alloys, or through structural optimization (e.g., hollow design), we achieve weight reduction of the stud while maintaining equal or higher performance, contributing to the vehicle’s lightweighting goals and directly or indirectly improving energy efficiency. |
|
Comprehensive Production Part Approval Process (PPAP) Support |
We can submit complete PPAP packages (typically Level 3) per customer requirements, including PSW, DFMEA/PFMEA, CP, MSA, initial process capability studies, etc., significantly simplifying your supplier qualification process. |
|
Full Supply Chain Traceability & Change Management |
Implements strict batch management, supporting part body laser marking. Any changes involving material, process, or design follow a strict PCN (Process Change Notification) procedure, ensuring controlled changes and safeguarding your production line stability. |
4.Press-fit studs Product Specification
|
Specification Item |
Detail / Capability |
Notes / Description |
|
Compliant Automotive Standards |
Depending on the customer's standards, DV/PV testing specifications (such as GMW, VW, FORD, etc.) are often involved. |
|
|
Common Materials & Strength Grades |
Low Carbon Steel (Grade 4.8-8.8), Medium Carbon Alloy Steel (Grade 10.9-12.9), Stainless Steel A2-70/A4-80, Aluminum |
Material & heat treatment reports available |
|
Vibration Test Capability Support |
Samples can be provided to support customers in conducting sinusoidal/random vibration tests, or past test data can be provided for reference according to specified standards. |
|
|
Salt Spray Test Standards |
Typically performs Neutral Salt Spray (NSS) test, duration per customer standard (e.g., 96h, 240h, 480h) |
Third-party test reports available |
|
PPAP Document List |
Includes but not limited to: Part Submission Warrant (PSW), Design Records, Engineering Change Documents, Dimensional Reports, Material/Performance Test Results, Process Flow Diagram, PFMEA, Control Plan, MSA, Initial Process Capability Study |
|
|
Traceability Marking |
Supports laser marking of batch number, part number, etc., on the part body |
Meets VIN binding or internal traceability needs |
|
Order Quantity Flexibility |
Supports full-scale cooperation from trial production (hundreds/thousands) to mass production (millions) while meeting automotive project quality and system requirements |
|
5.Press-fit studs tProduct Application
Our automotive-grade solutions deeply empower various key systems in modern vehicles: New Energy Vehicle Battery Packs (PACKs): Serving as module mounting studs, BMS (Battery Management System) mounting posts, and enclosure cover fixing points, requiring high vibration resistance, reliable electrical connections (grounding), and meeting insulation requirements.
Electric Drive Systems (Motors, Electronic Controls): Acting as mounting supports on motor end caps and controller housings, securing sensors, connectors, or cooling pipes, facing challenges related to high-speed vibration and electromagnetic compatibility (EMC).
Advanced Driver Assistance Systems (ADAS): Serving as connecting supports between camera, radar, and lidar brackets and the vehicle body or base, demanding extreme precision in the flatness, perpendicularity, and long-term anti-loosening of the mounting surface, affecting sensing accuracy.
Body and Interior Electronics: Used for mounting head-up displays (HUDs), domain controllers, instrument panel brackets, etc., on the vehicle body sheet metal, requiring a balance between lightweight design, assembly precision, and NVH (noise, vibration, and harshness) performance.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
Recommended Products