All Products
Custom Engineered Press-Fit Stud Solutions | Solving Miniaturization, Vibration & Multi-Function Challenges via FEA Simulation
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.01-0.28 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
Contact me for free samples and coupons.
Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
xProduct Details
| Product Positioning | High-Difficulty / High-Performance Press Studs | Core Competency | Solving Extreme Space & Load Challenges |
|---|---|---|---|
| Technical Expertise | Miniaturization, Multi-Step, Special Heads, Combined Threads | Performance Goals | Ultra-High Pull-Out Strength, Vibration Resistance, Integrated Conduction |
| Development Process | From FEA Simulation To Prototype Testing & Validation | Collaboration Depth | Co-Design With Customer CAE/Structural Engineers |
| Typical Challenges | Thin Sheet Applications, High-Vibration Environments, Dissimilar Material Joining | Value Delivery | Optimized Custom Structural Solutions |
| Highlight | corrosion resistance non standard fasteners,sheet metal self clinching fasteners,Customizable self clinching fasteners |
||
Product Description
Custom Engineered Press-Fit Stud Solutions | Solving Miniaturization, Vibration & Multi-Function Challenges via FEA Simulation
1.Press-fit studs Quick Detail
When standard press-fit studs fail to meet design requirements due to space, strength, or functional limitations, our customized engineering services for complex structures offer solutions that go beyond the norm. We specialize in addressing challenges such as miniaturization, ultra-high strength, vibration resistance, and functional integration. By combining advanced simulation technology with precision manufacturing processes, we can design and produce micro-studs with micron-level precision, vibration-resistant studs with multiple locking teeth, or multifunctional studs integrating heat dissipation fins and conductive pathways, providing a robust and intelligent connection foundation for your cutting-edge products.
2.Press-fit studs tProduct Description
We often face the industry's "connection challenges": How to achieve reliable threaded connections on 0.8mm thick magnesium alloy plates? How to ensure studs never come loose in an environment with thousands of vibrations per second? How to make a single stud simultaneously handle structural fixation, current conduction, and heat dissipation? Answering these questions requires in-depth materials science knowledge, cutting-edge structural simulation capabilities, and top-tier machining techniques. Our engineering team plays the role of "problem solver." We start with first principles, analyze load paths, optimize stress distribution, and use finite element analysis (FEA) tools to predict performance. On the manufacturing side, we employ multi-axis precision machining and special forming technologies to transform complex designs into reality. We deliver not just parts, but a "performance guarantee" rigorously engineering-verified.
3.Press-fit studs Features & Advantage
|
Feature |
Advantage to You |
|
Co-Design & Simulation for Extreme Applications |
Our engineers use CAE tools to iterate designs digitally with your team. We can simulate the pressing process, analyze pull-out performance, and predict fatigue life, thereby optimizing the structure before manufacturing, avoiding risks, and saving significant physical trial-and-error costs and time. |
|
Precision Manufacturing Expertise for Micro & Special Shapes |
We excel at machining micro studs with diameters smaller than M2 and aspect ratios greater than 5, as well as complex parts with asymmetric flanges, internal hex blind holes, multi-step combined threads, etc., with accuracy up to ±0.02mm, meeting the most stringent assembly requirements. |
|
Active Locking Design for High-Vibration Environments |
Beyond traditional knurling, we can design stud structures with wedge-shaped locking teeth, elastic deformation zones, or pre-coated high-performance locking adhesive to actively counteract vibration energy, providing anti-loosening capabilities far exceeding those of conventional products and ensuring the long-term reliable operation of critical equipment. |
|
Multifunction Integration Innovation |
We can design studs as "connection platforms," integrating heat sinks to reduce chip junction temperature, or design specific conductive plating and paths to achieve low-resistance grounding. This integrated design simplifies your system architecture and improves overall performance and reliability. |
|
Full-Process Project Management from Concept to Mass Production |
For complex custom projects, we implement strict project management, defining deliverables and acceptance criteria at each stage (e.g., design review reports, simulation data, prototype test reports), ensuring the project progresses on schedule with high quality until stable mass production. |
4.Press-fit studs Product Specification
|
Specification Item |
Detail / Capability |
Notes / Description |
|
Achievable Micro Specifications |
Threads from M1.0, minimum shank diameter Φ0.8mm, overall length from 3mm |
Suitable for precision electronics & micro devices |
|
Complex Structure Capability |
Can achieve three-step designs, eccentric designs, blind hole internal threads, external thread + smooth shank combinations, etc. |
Requires detailed application context for feasibility assessment |
|
Advanced Materials & Treatments |
Optional high-strength alloy steel (e.g., SCM435), precipitation-hardening stainless steel (17-4PH), titanium alloy, etc., with corresponding heat treatments |
For extreme fields like aerospace, military |
|
Simulation & Validation Support |
Can provide FEA simulation reports for pressing process, static/dynamic mechanical performance analysis reports, thermal simulation reports (if involved) |
Serves as technical deliverables for co-development |
|
Performance Testing Standards |
Can conduct push-out, torque-out, vibration, salt spray tests per customer standards or international standards (e.g., DIN, ISO) |
Authoritative third-party test reports optional |
|
Intellectual Property (IP) Management |
Strictly enforce NDAs and clearly define the ownership and usage rights of intellectual property rights for joint development results. |
Protecting the safety and rights of innovative achievements |
|
Minimum Custom Order Quantity |
Evaluated based on design complexity and development investment, typically supports orders starting from thousands |
To ensure project economic viability |
5.Press-fit studs tProduct Application
Our high-performance engineering customization solutions are key supports for cutting-edge equipment and highly reliable systems: Aerospace Vehicles: Custom-designed lightweight, high-locking titanium alloy or high-strength stainless steel studs for satellite supports and airborne electronics bays, meeting ultra-lightweight requirements and reliability demands in extreme environments.
High-end Medical Robots: Custom-designed non-magnetic, high-precision, and repeatedly sterilizable miniature studs for surgical robotic arm joints and imaging equipment slip rings, ensuring equipment precision and biocompatibility.
High-Performance Computing and Communications: Custom-designed studs integrating efficient thermal interfaces and conductivity for liquid-cooled server cold plates and 5G Massive MIMO antenna arrays, solving heat dissipation and signal integrity challenges under high power density.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
Recommended Products