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Customised Press Fit Screws With Cold Heading And Precision Machining
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.01-0.28 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Service Core | Matches You With The Optimal Cost-Performance Process | Process Options | Cold Heading (Large Volume) / Precision Machining (Small Batch) |
|---|---|---|---|
| Cost Advantage | Material Utilization Up To 95% | Matching Principle | Recommendation Based On Order Volume, Avoiding Over-Investment |
| MOQ Flexibility | Machining Supports MOQ 1 Pc, Cold Heading Suggested From 50K Pcs | Core Value | Transparent Cost Analysis, Saves Costs From The Source |
| Collaboration Model | Free Process Solution & Comparative Quotation Provided | Suitable Phase | Full Cycle From R&D Prototyping To Mass Production |
| Highlight | Customised Press Fit Screws,Precision Machining Press Fit Screws,Cold Heading press fit fastener |
||
Product Description
Press-Fit Screws Manufacturing Consultant | Smart Match Cold Heading vs. Turning for Optimal Cost on Volume & Custom Orders
1.Press-fit screws Quick Detail
There is no "cheapest" process, only the "most suitable" solution. We intelligently match cold heading or precision turning processes based on your order quantity, structural complexity, and long-term needs. For large-volume production, cold heading offers up to 95% material utilization and extremely low unit costs; for small-batch customization, turning eliminates high mold costs and enables rapid, flexible production. We are committed to being your manufacturing consultant, ensuring every penny you spend is well spent.
2.Press-fit screws tProduct Description
We offer two core process paths to precisely address different cost and efficiency goals. Cold heading, using multi-station molds for high-speed forming, is the preferred choice for mass production, boasting a production efficiency 5-10 times that of traditional machining, and is particularly suitable for structurally mature fasteners. Precision turning, on the other hand, is like "precision engraving," without mold limitations, offering excellent flexibility for complex, irregular, or miniature structures, making it ideal for R&D and high-variety, low-batch production. We will analyze and develop a clear process roadmap together with you.
3.Press-fit screws Features & Advantage
|
Feature |
Advantage to You |
|
Volume-Based Intelligent Process Recommendation |
We don’t push a single process. We recommend cold heading for orders ≥50K pcs to maximize cost efficiency; machining for <10K pcs to control upfront investment. This objective advice saves you unnecessary tooling or machining costs. |
|
Ultimate Efficiency & Savings of Cold Heading |
Cold heading production speed can reach 200-500 pcs/minute with near-zero material waste, achieving ≥95% utilization. For stable long-term demand, this can help achieve annual procurement cost reduction of 15%-30%. |
|
模具-Free Flexibility of Machining |
Zero tooling investment, production can start after drawing approval, ideal for 1-1000 pcs prototyping, trial production, or maintenance spares. Quick changeovers allow validating designs or meeting urgent needs at very low cost. |
|
Transparent Dual-Quotation Comparison |
For your needs, we often provide comparative quotes for both cold heading (incl. tooling) and machining, making the cost structure clear and supporting your wisest procurement decision. |
4.Press-fit screws Product Specification
|
Specification Item |
Cold Heading Process |
Precision Machining Process |
|
Economic MOQ |
Recommended ≥ 50,000 pcs |
From 1 pc |
|
Tooling Cost |
Required, amortizable |
None |
|
Sample Lead Time |
5-7 days after tooling completion |
3-5 working days |
|
Optimal Capacity |
Daily output up to millions of pieces |
Typically hundreds to thousands of pieces daily |
|
Material Utilization |
≥ 95% |
~70% - 85% (depends on structure) |
|
Expertise in Structures |
Axis-symmetric, standard heads, continuous threads |
Complex shapes, multi-step, micro-holes, non-standard threads |
|
Unit Cost Trend |
Significantly decreases with higher volume |
Less volume-sensitive, more advantageous for small batches |
5.Press-fit screws tProduct Application
Cold heading is suitable for: large-scale manufacturing of internal structural components for consumer electronics (mobile phones, tablets); long-term stable supply of panel fasteners for white goods (air conditioners, washing machines); and the secondary supply chain of standard fasteners for the automotive industry.
Turning is suitable for: fabrication of connectors for prototype scientific instruments; debugging and spare parts for non-standard modules in automated equipment; and trial production and verification of small batches of special fasteners in the aerospace field.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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