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Customizable Precision Machined Components For Complex Structures With ±0.005mm Tolerance
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.01-9.99 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | ,T/T |
| Supply Ability | 10000000pieces/per month |
Product Details
| Product Type | Precision Machined Parts / CNC Milled Parts / Turn-Mill Parts | Main Material | Titanium Alloy / Stainless Steel (316L) / Aluminum Alloy (7075) / PEEK |
|---|---|---|---|
| Machining Precision | High-Precision (±0.005mm) / Precision (±0.01mm) | Surface Roughness | Ra 0.4μm (Mirror) / Ra 0.8μm / Ra 1.6μm |
| Surface Finish | Passivation / Electroless Nickel / Electropolishing / Anodizing | Process | 5-Axis Simultaneous / Turn-Mill Compound / Swiss-Type Machining |
| Typical Features | Ultra-Thin Wall / Micro-Holes / Complex Contour / Tight Geometric Tolerances | Application Industry | Aerospace / Medical Devices / Semiconductor / Optical Instruments |
| File Format | STEP / X_T / IGES / PDF | Certification | ISO 9001/IATF 16949 |
| Highlight | Customizable precision machined components,Complex Structures precision machined components,Customizable precision prototype machining |
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Product Description
Custom Precision Machined Parts for Complex Structures with ±0.005mm Tolerance
1.Precision Machined Parts Quick Detail
Tingfeng Hardware specializes in manufacturing ultra-high precision parts for the aerospace and medical device industries. We are committed to achieving and consistently maintaining an extreme tolerance of ±0.005mm, and possess mature processes for handling difficult-to-machine materials such as titanium alloys and medical-grade stainless steel. In our temperature-controlled workshop, relying on multi-axis machining centers and mill-turning composite technology, we provide impeccable precision parts for critical applications such as satellite components and surgical robot joints.
2.Precision Machined Parts Product Description
For critical components that determine equipment performance and safety, precision and reliability are the sole criteria. Our manufacturing philosophy deeply integrates materials science, thermodynamic control, and statistical process management. From the very first simulation of the machining path, we predict and compensate for potential stress deformation and dimensional drift. This not only meets drawing requirements but also ensures the functional integrity of parts under extreme operating conditions. What we deliver are functional products that have undergone rigorous verification and are completely trustworthy.
3. Precision Machined Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Material & Process Expertise for Extreme Environments |
Proficient in the cutting characteristics and deformation control of titanium and nickel-based superalloys. Provides complete solutions from machining to surface treatment for parts operating in high-temperature, high-pressure, or corrosive environments, ensuring long-term stability. |
|
Micron-Level Geometric & Dimensional Control |
With its high-rigidity machine tools and online measurement compensation system, it can not only guarantee dimensional tolerances of ±0.005mm, but also strictly control the flatness, roundness and coaxiality of key features (often better than 0.005mm), meeting the stringent requirements of precision assembly. |
|
Full-Chain Traceable Quality Assurance System |
Operates under stringent AS9100 (Aerospace) and ISO 13485 (Medical) compliant systems. Enables full data traceability from raw material batch to final inspection report, providing you with compliance proof and quality confidence. |
|
Prevention-Centric Process Engineering |
Through in-depth DFM analysis, we identify and address manufacturability risks at the design stage. Over 50% of projects achieve cost or performance optimization this way, enhancing your product success rate from the outset. |
4.Precision Machined Parts Product Specification
|
Specification Item |
Detail / Range |
Standard / Notes |
|
High-Precision Capability |
±0.005 mm |
Stable tolerance for critical features |
|
Geometric Tolerance Capability |
Flatness/Concentricity ≤ 0.005 mm |
Achievable with process design |
|
Surface Roughness (Ra) |
0.1 μm — 0.8 μm |
Mirror & Precision Grade |
|
Minimum Hole Diameter |
0.3 mm |
Aspect ratio dependent |
|
Thin-Wall Machining Capability |
Minimum Wall Thickness 0.2 mm (Al) |
Supported by anti-deformation process |
|
Material Hardness Range |
HRC ≤ 58 |
Specific material & process |
|
Cleanliness & Packaging |
Cleanroom Cleaning & Vacuum Packaging Available |
Per customer requirement |
5.Precision Machined Parts Product Application
Our parts are the “precision cornerstones” of high-end equipment:
Aerospace: Satellite optical platform mounts, rocket engine injector parts, UAV flight control actuator housings, involving lightweighting and dimensional permanence under extreme environments.
Medical Devices: Orthopedic implant trial parts, minimally invasive surgical instrument joints, flow cell plates for gene sequencers, requiring biocompatible surfaces and sub-millimeter structural accuracy.
Optics & Semiconductor: Laser resonator cavities, high-precision filter mounts, wafer probe card bodies, pursuing nanometer-level surface integrity and form accuracy.
Precision Metrology: CMM probe components, inertial navigation system structural parts, where their own accuracy defines the limits of the measurement system.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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