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Turn Mill CNC Machined Parts Customization Flexibility With High Accuracy
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.16-0.40USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Main Material | Aluminum Alloy / Stainless Steel 316L / Oxygen-Free Copper | Machining Precision | Ultra-High Precision (±0.002mm) / High-Precision (±0.005mm) |
|---|---|---|---|
| Core Process | Micro-Milling / High-Speed Precision Milling | Typical Features | Micro-Holes/Slots (≥φ0.3mm) / Precision Grids / Ultra-Thin Walls (≥0.2mm) |
| Surface Quality | Mirror Polishing (Ra≤0.2μm) / Electropolishing / Passivation | Application Industry | Semiconductor / Optics / Medical Devices / Telecom (MEMS) |
| Highlight | Turn Mill CNC Machined Parts,Customization CNC Machined Parts,Customization cnc parts machining |
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Product Description
Turn-Mill CNC Machined Parts with 5-Day Quick Delivery & ±0.005mm Precision
1.CNC Milling Parts Quick Detail
We specialize in micro-feature CNC milling with micron-level precision. Within a temperature-controlled workshop, utilizing high-rigidity micro-diameter tools and high-speed spindles, we can stably machine precision parts with hole diameters as small as φ0.3mm and walls as thin as 0.2mm, achieving mirror-level surfaces with Ra≤0.2μm. This capability is ideal for optical components, semiconductor fixtures, and high-end medical implant trials.
2.CNC Milling Parts Product Description
Micro-machining serves as a bridge connecting macroscopic design with microscopic performance. We focus on overcoming the process challenges posed by minute feature sizes, such as tool runout control, cutting force management, and chip evacuation issues. Through advanced machine tools, rigorously balanced tooling systems, and customized CAM strategies, we ensure that when machining tiny cavities, precision fluid channels, or optical positioning surfaces, we not only meet stringent dimensional tolerances but also guarantee superior surface integrity with minimal damage and low stress, which is crucial for the final function of the part
3.CNC Milling Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Sub-Millimeter Micro-Feature Stable Machining |
Possesses the capability to stably machine micro-holes ≥φ0.3mm and micro-slots ≥0.2mm wide, providing key metal component manufacturing solutions for products like micro-sensors, microfluidic chips, and precision nozzles. |
|
Nanometer-Level Surface Finish Control |
Through combined processes like diamond tool fine milling and magnetorheological finishing, optical-grade surfaces with Ra 0.1μm or better can be achieved, meeting extreme requirements for surface scattering and loss in laser cavities, optical mirror mounts, etc. |
|
Full-Process Contamination Prevention & Cleanliness Management |
For semiconductor and medical applications, we provide dedicated cleanroom manufacturing lines, ultrasonic cleaning, and vacuum packaging to ensure that parts meet the required cleanliness levels upon delivery and to prevent subsequent contamination risks. |
|
Measurement-Based Closed-Loop Compensation Machining |
Integrating an ultra-high precision online measurement system, it achieves closed-loop control of machining, measurement, and compensation. This is particularly effective for multi-cavity and multi-array precision parts, ensuring extremely high consistency within each batch. |
4.CNC Milling Parts Product Specification
|
Specification Item |
Detail / Range |
Standard / Notes |
|
Micro-Machining Accuracy |
±0.002mm - ±0.005mm |
|
|
Minimum Milled Hole Diameter |
φ0.3 mm |
In terms of conventional proportions |
|
Minimum Machinable Wall/Rib Thickness |
0.2 mm |
|
|
Best Surface Roughness (Ra) |
≤ 0.2 μm |
After mirror polishing |
|
Micro-Tool Diameter Range |
φ0.3 mm - φ3.0 mm |
|
|
Positional Accuracy (Micro-Hole Array) |
±0.005 mm |
|
|
Cleanliness Class |
Up to Class 1000 Cleanroom Standard |
Upon request |
5.CNC Milling Parts Product Application
OOur microfabrication capabilities serve the most cutting-edge technological fields:
Semiconductors and Packaging: Precision components for wafer probe cards, wire bonding machine wedges, and microcavities in ceramic packaging substrates.
Precision Optics and Lasers: V-grooves for fiber optic connectors, microchannel cooling plates for lasers, and grating disc substrates for optical encoders.
High-End Medical Devices: Neural stimulation electrode arrays, end effectors for minimally invasive surgical instruments, and high-precision micro-injection pump parts.
MEMS and Sensors: Metal structures for MEMS devices, diaphragms for pressure sensors, and precision frames for inertial sensors.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
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