All Products
Customization Non Standard Fasteners High Precision Non Standard Screw
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.02-0.30 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
Contact me for free samples and coupons.
Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
xProduct Details
| Core Service | Non-Standard Part Custom Development | Forming Technology | Multi-Station Cold Heading |
|---|---|---|---|
| Material Selection | Stainless Steel 316, Quenched Alloy Steel, Free-Cutting Steel | Secondary Process | Thread Rolling, Drilling & Tapping, Milling |
| Anti-Corrosion Treatment | Trivalent Chromium Passivation, Electroless Nickel, Anodizing | Design Support | DFM Analysis Available |
| Target Sector | Micro Motors, Electrical Controls, Outdoor Equipment | Production Flexibility | Supports Low-Volume Customization |
| Highlight | Customization Non Standard Fasteners,High Precision Non Standard Fasteners,Customization non standard screw |
||
Product Description
Invisible-Performance Fasteners | Disappearing into Your Product's Function
1.Non Standard Fasteners Quick Detail
Facing unique assembly challenges requires equally unique fastening solutions. We specialize in tailor-making non-standard cold-headed fasteners for customers, solving problems where standard parts fail due to space constraints, special functions, or performance requirements. We emphasize collaboration throughout the project, from initial concept confirmation to final batch delivery, committed to transforming your custom ideas into stable-performing, reliably supplied physical parts through dependable processes and stringent controls.
2.Non Standard Fasteners Product Description
The birth of every non-standard part begins with a deep understanding of a specific assembly problem. We are not just manufacturers, but your collaborative partners in solving connection challenges. Whether it’s a hollow stud designed for weight reduction, a wing head specially formed for easy manual installation, or a specific copper alloy chosen for high conductivity, our goal is to leverage professional manufacturing knowledge to provide you with solutions that excel in function, reliability, and total cost of ownership. We believe the best fastener is one that “disappears” into the final product, performing its duty flawlessly.
3.Non Standard Fasteners Product Features & Advantage
|
Feature |
Advantage to You |
|
Precision Manufacturing for Micro Parts |
Extensive experience in the micro-fastener range (M1.0 to M6.0), effectively controlling fine thread forming and head dimensions to meet precise assembly needs in electronics and micromechanics. |
|
Collaborative Engineering Across the Chain |
Our process engineers engage early for Design for Manufacturability review, anticipating and resolving potential production issues, thereby optimizing design and avoiding costly engineering changes later. |
|
Robust Full-Process Quality System |
A process-based quality control system covers material certification, in-process first-article inspection, to final performance testing, ensuring batch-to-batch consistency and reducing your incoming inspection risk. |
|
Agile & Efficient Supply Chain Response |
Mature supply chain management and production planning systems enable us to handle urgent orders and design changes efficiently, safeguarding your project timeline and adapting to market shifts. |
|
Value-Based Material & Process Selection |
We go beyond drawing-based machining. From a professional standpoint, we analyze and recommend alternative materials or processes with better economy or manufacturability while meeting core performance requirements. |
4. Non Standard Fasteners Product Specification
|
Specification Item |
Detail / Capability |
Notes |
|
Custom Development Range |
Nominal Diameter M1.0 – M20, Length ≤ 150mm |
Out-of-spec evaluated case by case |
|
Achievable Mechanical Properties |
Tensile Strength up to 1200 MPa and above |
Corresponding to Grade 12.9 or higher |
|
Head & Shank Features |
Machinable internal/external splines, knurls, grooves, flats, etc. |
Enhances anti-slip or indexing function |
|
Thread Types & Standards |
Can produce Metric, Imperial, Trapezoidal, and special thread forms |
Thread inspection reports available |
|
Optional Special Finishes |
Silver Plating, Tin Plating, PTFE Coating, Black Dyeing, etc. |
Meets conductivity, sealing, or aesthetic needs |
|
Material Compliance |
Can comply with ROHS, REACH, Halogen-Free directives |
Relevant declarations provided |
|
Standard Tooling Lead Time |
New project mold preparation: approx. 10-15 working days |
Includes sample making |
5. Non Standard Fasteners Product ApplicationOur
Our non-standard fasteners are key enablers for innovative products to achieve their design intent:
New Energy & Power Electronics:Used in PV inverter heat sink standoffs, internal current-carrying terminals of charging guns, and insulator mounting bolts in power cabinets, requiring high current capacity, resistance to electrochemical corrosion, and flame retardancy.
Micro Drive & Actuator Systems:Serve as clamping sleeves for micro gearmotor output shafts, adjustment screws for stepper motors, and positioning pins for printer heads, demanding extremely high roundness, concentricity, and wear resistance.
Wearables & Consumer Electronics: Applied in smartwatch band link pins, internal micro-screws for earphone hinges, and waterproof interface rings for action cameras, requiring a combination of aesthetics, compact size, and sufficient structural strength.
Special Vehicles & Outdoor Gear: Used for mountain bike shock absorber links, off-road light bar brackets, and marine instrument mounts, emphasizing high reliability under vibration, shock, and harsh environments.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Recommended Products