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Thick Plate Deep Drawing Parts Energy Housings And Enclosures Deep Draw Components
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.05-0.20USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Deep Drawing Parts | Main Material | Copper / Aluminum / Mild Steel |
|---|---|---|---|
| Material Thickness | 0.8-2.5mm | Process Feature | Thick Plate Drawing / Oil-Free Lubrication |
| Tolerance Grade | Precision (±0.05mm) | Surface Finish | Tin Plating / Silver Plating / Coating |
| Application Industry | Power & Electrical / New Energy / Vacuum Tubes | Mold Life | 100K-500K Cycles |
| Highlight | Thick Plate Deep Drawing Parts,Energy Housings Deep Drawing Parts,Enclosures deep draw components |
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Product Description
Thick-Plate Deep Drawing for Power & New Energy Housings & Enclosures
1．Deep Drawing PartsQuick Detail
We provide specialized deep drawing services for the power & electrical and new energy fields. For thick metal housings requiring excellent conductivity, thermal conductivity, or specific electromagnetic shielding properties, we have mature process solutions. Our technical focus lies in achieving stable material flow and high-precision forming of thick plates during deep drawing, ensuring structural reliability and performance consistency of parts when carrying high currents, high voltages, or serving as vacuum seals.
2. Deep Drawing Parts Product Description
In power transmission, energy conversion, and high-vacuum applications, metal casings are not only structural protective components but also essential for functionality. We specialize in manufacturing critical components such as vacuum interrupter housings, capacitor aluminum shells, battery steel shells, and busbar end caps. We understand the combined requirements of these applications for airtightness, electrical performance, and mechanical strength, and through precise die design (such as thinning and deep drawing technology) and rigorous process control, we ensure that deep-drawn parts meet complex shape requirements while possessing superior electrical and mechanical properties.
3． Deep Drawing Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Thick Plate Material Deep Drawing Technology |
Master the key points of deep drawing thick plates (>1.5mm), equipped with high-tonnage presses and robust dies, capable of stably producing deep, thick-walled metal housings. |
|
Process Optimization for Electrical Performance |
Control material grain flow and stress distribution during deep drawing to minimize impact on conductivity and provide an ideal substrate for subsequent plating. |
|
Airtight Forming & Sealing Surface Control |
Precision molds are used to ensure the flatness and smoothness of the opening or flange surface of the parts, ensuring a reliable seal with the sealing ring or welded parts, and meeting the requirements for high vacuum or pressure sealing. |
|
Integrated Conductive or Welding Structures |
Conductive terminal bosses, welding ribs, or heat dissipation fins can be directly formed on deep-drawn housings, realizing an integrated design of electricity, heat, and structure, and improving product integration. |
|
Clean Forming Process Options |
For oil-sensitive products (such as certain vacuum components), oil-free lubricants or completely volatile special lubricants can be used to avoid subsequent cleaning problems and contamination risks. |
4． Deep Drawing Parts Product Specification
|
Specification Item |
Detail / Range |
Note |
|
Thick Plate Drawing Material Thickness |
1.0 mm — 4.0 mm |
Special requests negotiable |
|
Drawn Part Diameter Range |
φ20 mm — φ200 mm |
Common range |
|
Mouth Flatness (Sealing Surface) |
≤ 0.05 mm / φ50 mm |
Can be improved per standard |
|
Sidewall Thickness Tolerance (Ironing) |
Controllable within ±0.05 mm |
Improving structural uniformity |
|
Conductive Surface Resistance Requirement |
Can be achieved with plating processes |
e.g., Silver plating, Tin plating |
|
Leak Rate Test |
Helium mass spectrometry leak test available |
Meeting vacuum part requirements |
|
Plating Adhesion Test |
Passes cross-cut test |
Ensuring plating quality |
5. Deep Drawing Parts Product Application
Our deep drawn parts are core carriers in electrical energy management and conversion equipment:
Power Transmission, Distribution & Switchgear: Arc chutes for vacuum circuit breakers, housings for load switches, casings for current transformers, insulating covers, requiring high mechanical strength and excellent insulation coordination.
New Energy Battery Systems: Steel/aluminum cans for cylindrical/prismatic cells, housings for supercapacitors, end covers for PACK boxes, requiring good heat dissipation, insulation, and corrosion resistance.Vacuum & Microwave Devices: Housings for magnetrons, collectors for traveling wave tubes, electrode shells for vacuum capacitors, with extreme requirements for dimensional accuracy, airtightness, and surface cleanliness.
Industrial Electric Heating & Electrochemistry: Sleeves for heating elements, electrode tubes for electrolysis, barrels for electroplating tanks, needing to withstand thermal cycling or chemical corrosion.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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