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High Accuracy Deep Drawn Metal Stamping Customized For Home Appliance Industry
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.05-0.20USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Deep Drawing Parts | Main Material | Pure Nickel / Invar / Kovar |
|---|---|---|---|
| Material Thickness | 0.1-0.6mm | Process Feature | Ultra-Deep Drawing / Precision Ironing |
| Tolerance Grade | High-Precision (±0.01mm) | Application Industry | Aerospace / Precision Timing / Quantum Devices |
| Surface Finish | Oxygen-Free Annealing / Special Cleaning | Certification | Cleanliness / Vacuum Outgassing Rate |
| Highlight | customized deep drawn metal stamping,High Accuracy deep drawn metal stamping,customized deep drawing sheet metal |
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Product Description
Co-Engineering Precision Deep Drawn Parts | Beyond Print to Perfect Specification
1．Deep Drawing PartsQuick Detail
We delve into cutting-edge technologies, providing deep-drawing solutions for applications with exceptional requirements for material properties, extreme precision, and stability in extreme environments. We work with specialty materials such as nickel and Invar alloys, employing rigorous process control and clean-environment manufacturing to produce miniature, high-precision metal cavities and seals for gyroscopes, atomic clocks, space payloads, or superconducting devices.
2. Deep Drawing Parts Product Description
When the performance of deep-drawn parts directly impacts the success or failure of a scientific experiment or the precision of a cutting-edge system, traditional manufacturing standards become inapplicable. We possess a deep understanding of the behavior of specialty metals under ultra-low temperatures, high vacuum, or strong magnetic fields, and through customized deep-drawing and heat treatment processes, we precisely control the final dimensions, residual stress, and microstructure of the parts. We collaborate closely with our clients, going beyond simply manufacturing according to drawings; we jointly define and achieve those near-ideal engineering specifications.
3． Deep Drawing Parts Product Features & Advantage
|
Ultra-Precision Deep Drawing of Special Alloys |
With experience in handling special alloys with low plasticity and high springback, we achieve ultra-high precision forming of complex shapes through multi-stage micro-deformation and precision annealing. |
|
Sub-Micron Level Dimensional & Geometric Control |
Can achieve tolerances of ±0.01mm or even tighter on critical dimensions, and strictly control geometric tolerances like roundness and cylindricity, meeting interference fit or optical assembly requirements. |
|
Extremely Low Residual Stress & Distortion |
By employing a unique process path and stress-relieving heat treatment, we ensure that the dimensions of the parts are extremely stable during subsequent processing or use, avoiding performance drift caused by stress relaxation. |
|
Material Treatment for Extreme Environments |
We offer special heat treatments such as oxygen-free annealing and hydrogen annealing, as well as degassing and baking processes for vacuum applications to reduce the gas escaping rate of parts in a vacuum. |
|
Full-Process Cleanliness & Contamination-Free Production |
Perform key processes in cleanrooms, using high-purity lubricants and cleaning agents, ensuring parts are free from organic, particle, and ionic contamination. |
4． Deep Drawing Parts Product Specification
|
Specification Item |
Detail / Range |
Note |
|
Special Material Thickness (Ultra-Thin) |
0.05 mm — 0.8 mm |
Extremely difficult processing range |
|
Ultra-High Precision ID/OD Tolerance |
±0.005 mm — ±0.02 mm |
Requires special measurement equipment |
|
Drawn Part Roundness |
≤ 0.01 mm |
For high-precision bearing fits |
|
Wall Thickness Uniformity (Ironing) |
±0.005 mm (Controllable) |
Critical for uniform thermal/electrical conductivity |
|
Vacuum Outgassing Rate (TML, CVCM) |
Can meet relevant ESA/NASA standards |
Requires specific materials and processes |
|
Permeability/Thermal Expansion Coefficient Control |
Adjusted through heat treatment processes |
Meeting specific physical property requirements |
|
Microstructure Inspection |
Can provide metallographic report |
Verifying process effectiveness |
5. Deep Drawing Parts Product Application
Our ultra-precision deep-drawn components serve the world's most cutting-edge technologies:
Aerospace and Navigation | Satellite momentum wheel housings, gyroscope resonant cavities, rocket engine injector parts, operating in extreme temperature and vibration environments.
Precision Metrology and Time Science | Atomic clock microwave cavities, optical lattice clock vacuum chambers, high-stability thermostatic bath housings, requiring extremely low thermal expansion and long-term dimensional stability.
Quantum Computing and Sensing | Superconducting quantum bit shielding tubes, internal components of dilution refrigerators, atomic trap cavities, requiring extremely clean surfaces and special electromagnetic properties.
High Energy Physics and Synchrotron Radiation | Accelerator vacuum beam tubes, monochromator slits, detector preamplifier housings, operating in ultra-high vacuum and potentially exposed to radiation.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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