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Multi Process Integration Custom Metal Stamping Parts For Smart Structures
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.06-0.50 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Custom Metal Stampings | Core Capability | Multi-Material & Multi-Process Integration |
|---|---|---|---|
| Combination Processes | Stamping + Molding, Stamping + Die Casting, Stamping + Welding | Composite Materials | Metal + Rubber, Metal + Plastic, Metal + Ceramic (Indirect) |
| Function Integration | Structure + Conduction, Structure + Sealing, Structure + Insulation | Design Freedom | Break Single-Process Limitations |
| Application Direction | Lightweighting, Function Integration, Smart Structures | Typical Output | Composite Assemblies, Multi-Functional Parts, Smart Hardware Base Parts |
| Highlight | Multi Process custom metal stamping parts,Smart Structure custom metal stamping parts,Smart Structure Precision Stamping Parts |
||
Product Description
Stamping+ Multi-Process Integration | Custom Hybrid Metal-Plastic Components
1.Custom Metal Stampings Quick Detail
We are committed to breaking through the boundaries of traditional single stamping, providing customized solutions that deeply integrate metal stamping with other manufacturing processes. By using stamped metal parts as skeletons or inserts, and combining them with processes such as injection molding, die casting, welding, and bonding, we can create new composite components with highly integrated functions and performance far exceeding that of parts made from single materials. This cross-process integrated design is a key technological path to achieving product lightweighting, miniaturization, intelligence, and improved user experience.
2.Custom Metal StampingsProduct Description
Modern product design increasingly favors integrating multiple functions into a compact unit. Our "stamping+" service responds precisely to this trend. For example, we can injection mold insulating plastic onto metal springs to create integrated waterproof microswitches; embed precision-stamped copper sheets into plastic gears to form conductive slip rings; or laser-weld multiple stamped parts into a complex three-dimensional skeleton, which is then assembled with an outer casing. We not only handle metals but also excel at handling the interface between metals and other materials, ensuring the mechanical reliability and functional integrity of composite structures.
3.Custom Metal StampingsProduct Features & Advantage
|
Feature |
Advantage to You |
|
High Degree of Function Integration |
A single component can simultaneously perform multiple functions such as structural support, electrical connection, sealing, insulation, and friction, significantly reducing the number of parts, simplifying assembly, and improving reliability. |
|
Significant Lightweighting Effect |
By using a reasonable material distribution (such as metal load-bearing and plastic filling), weight can be reduced while ensuring strength, which is especially important for portable devices and new energy vehicles. |
|
Excellent Design Freedom |
By combining the two-dimensional efficiency of stamping with the three-dimensional freedom of plastics, it is possible to manufacture complex organic shapes and internal structures that are difficult to achieve through traditional machining or stamping alone. |
|
Enhanced Product Added Value |
Composite parts often have higher technical barriers and performance, helping your products form differentiated competitive advantages in the market. |
|
Reduced Overall System Cost |
Although the cost of a single composite part may be higher, the total system cost can be lower by reducing part count, simplifying assembly processes, and lowering supply chain management complexity. |
4.Custom Metal Stampings Product Specification
|
Specification Item |
Detail / Capability |
Note |
|
Typical “Stamping+” Processes |
Insert Molding, In-Mold Assembly/Welding, Die Casting Overmolding, Laser Tailor Welding |
Process combination per design needs |
|
Metal Insert Pre-Treatment |
Cleaning, Roughening, Pre-Heating, Pre-Plating, etc. |
Ensuring bond strength with secondary material |
|
Plastic/Rubber Materials |
PA, PBT, PP, TPE, Silicone, etc., common engineering materials |
Selected based on function (insulation, elasticity, heat resistance) |
|
Interface Bond Strength Test |
Pull test, Shear test, Thermal cycle test |
Verifying composite material reliability |
|
Dimensional Accuracy Control |
Need to comprehensively consider metal forming accuracy and plastic shrinkage |
Achieved through mold design and process compensation |
|
Post-Processing & Inspection |
Degating, Flash removal, full dimensional inspection, functional testing |
Ensuring overall quality of composite assemblies |
|
Small-Batch Feasibility |
Can use manual insert placement or soft tooling for small-batch validation |
Reduce early development risks |
5.Custom Metal Stampings Product Application
"Stamping+" composite parts are the "multifunctional cells" of innovative products: Automotive smart cockpits and bodies | Metal decorative strips with backlit logos (metal + translucent plastic), door handle bases with integrated sensors, lightweight battery box brackets.
High-end consumer electronics | Metal mid-frame + antenna injection molded parts for smartphones, hinge and buckle integrated parts for TWS earphone charging cases, watch cases and sensor brackets for smartwatches.
Medical devices and wearable devices | ECG electrodes for wearable devices (metal + medical-grade silicone), precision drug delivery mechanism components for insulin pumps, integrated housings and interfaces for portable monitors.
Industrial sensors and actuators | Waterproof connectors with integrated signal lines, motor end caps with heat dissipation fins (aluminum die-casting + copper inserts), torque sensor housings for robot joints.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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