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Energy Industry Progressive Die Stamping High Scalability Progressive Stamping Parts
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-002 |
| Minimum Order Quantity | 1 |
| Price | 0.10-0.30USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Progressive Die Stamping Parts | Main Material | Carbon Steel / Stainless Steel |
|---|---|---|---|
| Material Thickness | 1.0-3.0mm / 3.0-6.0mm | Process Type | Blanking / Riveting / Tapping |
| Application Industry | Automotive Components / Industrial Enclosures | Surface Finish | Zinc Plating / Dacromet / Powder Coating |
| Tolerance Grade | Economical (±0.1mm) / Precision (±0.05mm) | Certification | IATF 16949 / ISO 9001 |
| Highlight | Energy Industry progressive die stamping,High Scalability progressive die stamping,Energy Industry progressive stamping parts |
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Product Description
Progressive Die Stamping with Integrated Auto-Tapping for One-Stop Fastener & Threaded Precision Parts Production
1．Progressive Die Stamping Quick Detail
We provide robust and reliable progressive die stamping solutions for the automotive and heavy industry sectors. Facing thicker sheet metal and complex assembly requirements, we integrate punching, forming, rivet nuts, and even tapping processes on a continuous production line through robust die design. This highly integrated production model not only significantly improves efficiency but also ensures high standards of strength, thread precision, and assembly consistency for our parts, providing a solid foundation for building a stable supply chain.
2. Progressive Die Stamping Product Description
In applications such as automotive seat frames, seat belt retractors, and industrial control cabinets, metal structural components often need to withstand significant loads and be fastened to multiple parts. Our progressive die technology excels at handling the integrated manufacturing of such "sheet metal + fasteners." By precisely pressing rivet nuts, studs, or screw bushings into pre-set holes, we deliver complete sub-components with robust internal threads, ready for direct use on your assembly line. This eliminates the need for subsequent tedious welding or manual assembly and completely resolves on-site quality issues such as stripped threads and thread detachment.
3． Progressive Die Stamping Product Features & Advantage
|
Feature |
Advantage to You |
|
Thick Plate Stamping & High-Strength Structure Forming |
Dies and equipment capable of handling steel plates up to 6mm thick, can form features like reinforcing ribs and flanges, significantly enhancing part structural strength and rigidity. |
|
In-Line Riveting & Thread Forming Technology |
Integrate hydraulic or mechanical riveting stations within the progressive die, ensuring fastener perpendicularity, pull-out force, and torque fully comply with standards, providing reliable threaded connections. |
|
Efficient Compound Processes Reduce Costs |
Integrating stamping, riveting, and even tapping into one process reduces part count, eliminates costs and logistics associated with separate fastener procurement and secondary assembly. |
|
Quality System for the Automotive Industry |
Adhere to IATF 16949 standards, implement strict process control and traceability, meeting the automotive industry's zero-defect requirements for safety and structural parts. |
|
Strong Mass Production Delivery Capability |
To meet the large-scale needs of industries such as automotive, it has stable large-volume, just-in-time (JIT) delivery capabilities to ensure the production cycle of OEMs. |
4．Progressive Die Stamping Product Specification
|
Specification Item |
Detail / Range |
Note |
|
Applicable Material Thickness (Thick Plate) |
1.0 mm — 6.0 mm |
Primarily carbon steel, stainless steel |
|
Rivet Nut Specifications (In-Line) |
M3 — M8 common specifications |
Compliant with national standards or customer standards |
|
Rivet Nut Pull-Out Force |
Meet or exceed standard requirements |
Test reports available |
|
Tapping Accuracy (In-Die) |
Pass Go/No-Go gauge inspection |
Suitable for specific pilot hole designs |
|
Structural Part Flatness |
≤ 0.2 mm / 100 mm (Typical) |
Can be tightened upon request |
|
Anti-Corrosion Treatment Options |
Zinc plating, Dacromet, powder coating, etc. |
Meeting different corrosion resistance grades |
|
Production Cycle & Economical Batch |
High efficiency, suitable for orders above 5K pieces |
The cost of molds is clearly distributed. |
5. Progressive Die Stamping Product Application
Our integrated progressive die components form the cornerstone of robust product construction:
Automotive Body and Chassis | Seat adjuster parts, seatbelt mounting plates, brake pedal arms, exhaust system hangers, requiring high strength and durability.
Commercial and Specialty Vehicles | Truck frame connecting plates, bus interior component brackets, construction machinery control panel frames, large in size and complex in structure.
Industrial Cabinets and Power Distribution Equipment | Switchgear internal mounting plates, PLC mounting rails, inverter heat dissipation mounting brackets, requiring integration of numerous mounting holes and press-fit nuts.
Agricultural and Construction Machinery: Agricultural machinery outer shell sheet metal parts, excavator controller covers, filter brackets, operating in harsh environments, requiring corrosion resistance and vibration resistance.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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