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Customizable Battery Spring Battery Contact Spring For Power Modules In Compact Medical Electron
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-002 |
| Minimum Order Quantity | 1 |
| Price | 0.03-0.08USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | ,T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Series | Special Environment Battery Spring | Special Materials | High-Temperature Alloy / Corrosion-Resistant Stainless Steel (316L) / Low Outgassing Material / Anti-Magnetic Material |
|---|---|---|---|
| Environmental Challenge | High Temperature (>125°C) / Low Temperature (<-40°C) / High Humidity Salt Spray / Chemical Solvent Exposure | Special Electrical Properties | Anti-Arcing / Low Thermoelectric EMF / High Current Carrying / ESD Protection |
| Structural Enhancement | Anti-Vibration Locking Structure / Reverse Insertion Prevention / Guided Installation Structure | Special Surface Finishes | Electroless Nickel (EN) / Anodizing / Teflon Coating / Silver Plating |
| Stringent Certification Fields | Automotive Electronics (AEC-Q) / Medical Devices / Industrial Explosion-Proof / Military Reference | Validation Test Package | Full Environmental Stress Screening (ESS) / Accelerated Life Testing / Failure Analysis (FA) |
| Highlight | Customizable Battery Spring,Compact Battery Spring,Customizable Battery Contact Spring |
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Product Description
Miniature Custom Battery Springs for Power Modules in Compact Medical Electron
1.Battery Spring Quick Detail
When your equipment needs to operate in extreme or special environments, ordinary battery connectors become the weakest link in the system. Tingfeng Hardware specializes in the research and development and manufacturing of battery springs and contacts suitable for special environments. Starting with fundamental material performance research and combined with in-depth application environment analysis, we provide customers with customized, high-reliability solutions. Whether it's the high-temperature vibration in a car engine compartment, the repeated boiling during medical disinfection, or the long-term salt spray corrosion of outdoor equipment, we have the corresponding experience in material selection, structural design, and process verification. We are not only a supplier, but also your technical research partner in addressing environmental challenges.
2.Battery Spring Product Description
Addressing challenging environments requires a systematic engineering approach. We begin by working with you to precisely define the environmental profile: temperature range, humidity, pressure, present chemical media, mechanical vibration/shock spectrum, and expected lifespan requirements. Then, we initiate a collaborative design process encompassing materials, structure, and manufacturing processes. For example, for high-temperature applications, we select alloys with minimal changes in elastic modulus at high temperatures and consider matching the coefficients of thermal expansion (CTE) between different materials to prevent poor contact due to thermal cycling. For highly corrosive environments, we may employ monolithic corrosion-resistant materials or design structures that protect critical contact surfaces from direct impacts from corrosive media. We simulate or accelerate these environmental conditions in the laboratory, rigorously testing prototypes to ensure sufficient design margins. What we deliver is a reliable connection system "tested" in harsh environments.
3.Battery Spring Product Features & Advantage
|
Feature |
Advantage to You |
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Environment Profile-Based Forward Design |
By working backward from the usage environment to design requirements, we ensure that the springs are adapted to harsh conditions from the material itself, rather than simply modifying standard products, thereby fundamentally improving environmental adaptability. |
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Special Material Database & Processing Tech |
We have accumulated a large amount of performance data and processing parameters for special alloys and coatings under extreme environments, which can quickly help you select and implement feasible material solutions. |
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Targeted Reliability Validation System |
Conducts not only standard tests but also custom test plans based on your specific environment (e.g., mixed gas corrosion, random vibration, temperature-humidity-bias combined testing), proving reliability with data. |
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Failure Analysis & Root Cause Resolution |
If issues arise in application, we possess in-depth failure analysis capabilities (e.g., SEM/EDS compositional analysis) to identify the root cause and provide effective design or process corrective measures. |
4.Battery Spring Product Specification
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High-Temperature Performance |
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High-Temp Elasticity Decay |
Hold at +150°C for 1000 hours, measure contact force change |
Decay Rate < 15% |
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High-Temp Contact Resistance Stability |
Apply rated current at +125°C, monitor resistance |
Change Rate < 10% |
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Corrosion Resistance |
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Salt Spray Test (Stringent) |
Copper-Accelerated Acetic Acid Salt Spray (CASS) |
96 hours no significant corrosion |
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Mixed Flowing Gas Test |
Per ISA-71.04-2013, Class G2/G3 |
Pass specified duration test |
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Mechanical Environmental Performance |
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Random Vibration Suitability |
Per customer-provided Vibration Power Spectral Density (PSD) |
No mechanical damage was found after testing, and the electrical performance was satisfactory. |
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Mechanical Shock |
e.g., 100G, 6ms, half-sine, 3 axes |
Function normal after test |
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Special Electrical Performance |
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Contact Arcing Voltage/Current |
Test in specific gas environment |
Meets explosion-proof or safety standard requirements |
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Thermoelectric EMF |
Measure thermally generated voltage between contact pair |
< 1 μV/°C (For precision measurement equipment) |
5.Battery Spring Product Application
Challenging Extreme Environments: The Applications of Our Specialized Battery Springs
Automotive & Transportation: Battery compartment contacts for Tire Pressure Monitoring Systems (TPMS) (-40°C to +125°C, vibration resistant), on-board diagnostic equipment (resistant to fuel vapor corrosion).
Energy & Industry: Battery connections for downhole exploration equipment (high temperature and pressure resistant), power line monitoring devices (long-term outdoor weather resistance), intrinsically safe circuit battery connections for explosion-proof equipment.
Medical & Life Sciences: Autoclave-compatible surgical instrument battery compartments, in-vitro diagnostic equipment (resistant to disinfectant corrosion), implantable device test modules.
Aerospace & Defense: Battery management for UAVs in extreme climates, satellite backup power contacts (vacuum resistant, radiation resistant, low gas release), battery connection reliability for individual soldier equipment.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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