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High Volume Industrial Compression Springs Stainless Steel Custom Springs
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.2-0.52/pcs |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Compression Spring | Main Material | Stainless Steel / Music Wire / Chrome Vanadium / Beryllium Copper / Custom Alloy |
|---|---|---|---|
| Wire Diameter Range | 0.1-0.5mm / 0.5-1.0mm / 1.0-2.0mm / 2.0-5.0mm | Load Type | Compression Force |
| End Configuration | Closed & Ground / Closed / Open | Surface Finish | Zinc Plated / Nickel Plated / Passivated / Black Oxide |
| Application Industry | Automotive Electronics / Medical Devices / Consumer Electronics / Industrial Equipment | Precision Grade | Standard Grade (±0.1) / Precision Grade (±0.05) / Ultra-high Precision Grade (±0.03 Or Customized) |
| Highlight | High Volume industrial compression springs,Stainless Steel industrial compression springs,Stainless Steel Custom Springs |
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Product Description
High-Volume Compression Spring Manufacturing with 48-Hr Sample & 500K Daily
1.Compression Spring Quick Detail
Tingfeng Hardware has 15 years of expertise in manufacturing precision compression springs, equipped with fully automatic computerized spring machines (e.g., WAFIOS, OMCN), and excels in custom requirements for wire diameters from Φ0.1–12mm. We offer complete services from single-piece prototype verification to mass production of 500,000 pieces daily, supporting various end configurations (closed, ground) and surface finishes. Backed by an ISO/IATF dual-certified quality system and a library of 200+ molds, we promise 48-hour sample delivery and 72-hour trial production response, serving as your reliable compression spring solution partner.
2.Compression Spring Product Description
As your trusted engineering partner, we specialize in providing high-performance, custom-designed compression springs. Our manufacturing capabilities cover a full range of compression springs, from miniature to medium sizes, using materials such as high-carbon steel, stainless steel (302/316), copper alloys, and special alloys. We also offer comprehensive secondary processing (such as stress relief and setting) and surface treatments (galvanizing, nickel plating, Dacromet coating, etc.). With advanced equipment and DFM analysis conducted by our team of professional engineers, we will assist you in optimizing your design to ensure the springs have a stable load curve, excellent fatigue resistance, and precise installation dimensions, thereby enhancing the overall reliability of your products.
3.Compression Spring Product Features & Advantage
|
Feature |
Advantage to You |
|
Full-Range Precision Machining |
Equipment supports precision coiling for wires Φ0.1–12mm, enabling stable production of compression springs with high indexes or very small inner diameters, realizing complex designs. |
|
Agile Supply Chain |
Seamless transition from “1-piece MOQ” sample service to 500K pcs/day mass production capacity. A 200+ mold library ensures fast response, accelerating your time to market. |
|
Stringent Performance Consistency |
Implements strict standards (e.g., wire diameter ±0.01mm, load ±5%), combined with full inspection processes, ensuring high batch-to-batch consistency and a qualification rate over 99%. |
|
Deep Engineering Collaboration |
Offers free spring design review, fatigue life simulation, and environmental testing advice, mitigating risks at the source and optimizing cost and performance. |
4.Compression Spring Product Specification
|
Specification Item |
Detail / Range |
Tolerance / Standard |
|
Wire Diameter |
0.1 mm — 12.0 mm |
±0.01 mm (Standard) |
|
Outside Diameter |
0.5 mm — 100 mm |
±0.05mm or ±0.5% |
|
Free Length |
1.0 mm — 500 mm |
±0.1 mm or ±1% |
|
Load Capacity |
0.1 N — 10,000 N |
±5% — ±10% |
|
Maximum Deflection |
50% — 80% of Free Length |
Recommended, design dependent |
|
Operating Temperature |
-60°C to +300°C |
Material Dependent |
|
Fatigue Life |
10⁴ — 10⁷ Cycles |
Design & Process Dependent |
|
End Type |
Closed, Closed & Ground, Open |
Per Drawing Requirement |
5.Compression Spring Product Application
Our custom compression springs are ideal for demanding applications:
Precision Mechanisms: Suitable for scenarios requiring precise travel and force control, such as medical device piston springs, optical focus mechanism springs, and precision valve springs.
Cushioning & Damping: Used to absorb shock energy and provide cushioning, such as automotive suspension helper springs, electronic equipment anti-vibration pads, and industrial equipment buffers.
Energy Storage & Return: Acting as energy storage elements or providing return force, such as appliance switch springs, toy drive springs, and safety device trigger springs.
Cross-Industry Solutions: We provide spring design optimization and verification for automotive, medical, electronics, and industrial equipment sectors, ensuring reliable performance under specific operating conditions.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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