All Products
Multidisciplinary Battery Spring Contacts Non Standard High Precision
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-002 |
| Minimum Order Quantity | 1 |
| Price | 0.03-0.08USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | ,T/T |
| Supply Ability | 10000000pieces/per month |
Contact me for free samples and coupons.
Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
xProduct Details
| Product | Non-Standard Battery Spring Contact | Base Material | Imported Phosphor Bronze Strip / Domestic High-Elasticity Stainless Steel / Custom Performance Alloy |
|---|---|---|---|
| Processing Technology | Precision Stamping / 3D Bending / Wire Forming / Combined Process | Contact Type | Point Contact / Surface Contact / Line Contact / Compound Contact |
| Plating Choice | Pure Tin (Lead-Free) / Nickel Palladium Gold (ENEPIG) / Electroless Nickel Immersion Gold (ENIG) / Selective Plating | Core Requirement | Low-Cost Solution / High-Reliability Solution / Miniaturization Solution / Automated Assembly Adapted |
| End Product | Mobile Phone / Computer / Toy / Instrumentation | Service Type | Manufacture To Print / Co-design / Finished Module Supply |
| Highlight | Multidisciplinary battery spring contacts,Non Standard battery spring contacts,Multidisciplinary Battery Contact Spring |
||
Product Description
Engineered Battery Contacts | Multidisciplinary Design for High-Reliability Applications
1.Battery Spring Quick Detail
Facing the challenges of increasingly miniaturized and highly reliable battery connectors, Tingfeng Hardware provides vertically integrated services from engineering consulting to mass production. We specialize in handling various conductive elastic materials with thicknesses of 0.1mm and above, and through our own precision mold workshop, electroplating workshop, and testing laboratory, we achieve deep control over the entire process of battery spring contacts. Adhering to the "quality built-in" philosophy and relying on ISO 9001 and IATF 16949 systems, we ensure that every link from material warehousing to finished product delivery is traceable and controllable, thus providing you with high-performance, on-time delivery, and cost-effective battery contact solutions.
2.Battery Spring Product Description
We view battery springs as the "art of electromechanical interface." They are not merely mechanical components, but also the gateway for electrical current. Therefore, our design philosophy integrates electrical engineering, mechanics, materials science, and manufacturability. For example, for high-current applications, we increase the effective contact area of the contacts and select highly conductive materials; for high-vibration environments, we design multi-contact or self-locking structures to prevent loosening; and for automated assembly, we optimize the feeding direction and gripping features. We possess a wealth of failure case studies and successful experiences, enabling us to identify potential risks early in the design process and verify them through simulation and prototype testing, ensuring a robust and reliable solution for mass production. Our goal is to collaborate with you to create a "zero-complaint" battery connection experience.
3.Battery Spring Product Features & Advantage
|
Feature |
Advantage to You |
|
Vertically Integrated Process Control |
Completes stamping, forming, heat treatment, plating, and inspection in-house, reducing external collaboration links, shortening lead times, lowering quality fluctuation risks, and better protecting your design IP. |
|
Rich Design Failure Mode Library |
Based on failure knowledge accumulated from historical projects, can proactively avoid common issues (e.g., electromigration, fretting wear, stress corrosion cracking) in new project designs, enhancing design maturity. |
|
Optimization for Automated Production |
Provides tape-and-reel packaging suitable for reel-to-reel automated production and optimizes part structure for high-speed placement, helping you improve assembly efficiency and first-pass yield. |
|
Flexible Cost Optimization Strategies |
Through solutions such as material substitution (e.g., replacing some beryllium copper with high-performance stainless steel), process simplification, and localized plating, we can effectively help you control costs without sacrificing critical performance. |
4.Battery Spring Product Specification
|
Category |
Item |
Technical Description & Capability |
|
A. Design & Simulation Capability |
|
|
|
|
3D CAD Modeling & Drawing Output |
Supports mainstream formats (STEP, IGES, SLDPRT) |
|
|
Contact Force & Stress FEA |
Predicts mechanical performance, optimizes structure |
|
|
Current Density & Temperature Rise Simulation |
Evaluates electrical performance & thermal risk |
|
B. Manufacturing & Inspection Capability |
|
|
|
|
Minimum Stamping/Bending Accuracy |
±0.03mm |
|
|
Plating Thickness Uniformity Control |
≤ ±20% (within strip) |
|
|
Online Vision Inspection (OVI) |
100% key dimension screening (Optional) |
|
|
X-Ray Fluorescence (XRF) Thickness Gauge |
Precisely measures plating thickness |
|
C. Delivery & Packaging |
|
|
|
|
Standard Packaging |
Tape & Reel, Bag, Box |
|
|
Custom Packaging & Labeling |
Per customer production line requirements |
|
|
Minimum Order Quantity (MOQ) |
Sample: 1 pc; Bulk: Negotiable |
5.Battery Spring Product Application
Empowering Next-Generation Electronic Devices: How Our Battery Springs Drive Innovation
Foldable Devices & Flexible Circuits: Develops special contact structures for flexible or irregularly shaped battery compartments, adapting to bending motion while maintaining stable connection.
Wireless Charging & Energy Harvesting Devices: Designs integrated spring contacts for devices with built-in wireless charging receiver coils, achieving both physical fixation and electrical connection.
Modular & Repairability Design: Designs battery connectors that are easy to replace and can withstand multiple insertion/extraction cycles without damage for products advocating the Right to Repair.
Monitoring Equipment in Extreme Environments: Provides special battery contacts capable of operating in extreme temperatures, vacuum, or radiation environments for equipment used in deep wells, polar regions, or space simulation.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
Recommended Products