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Value Engineering Partner for Clinch Studs | Systematically Lowering TCO via Design, Process & Installation Optimization
| Value Proposition | Engineering Partner in Reducing Total Cost of Ownership (TCO) |
|---|---|
| Core Methodology | Value Engineering (VA/VE) & Joint Cost Analysis |
| Optimization Scope | Part Design, Material Utilization, Process Path, Installation Efficiency, Quality Cost |
| Collaboration Mode | Cross-Department (Procurement, R&D, Manufacturing) Collaborative Optimization |
Custom Engineered Press-Fit Stud Solutions | Solving Miniaturization, Vibration & Multi-Function Challenges via FEA Simulation
| Product Positioning | High-Difficulty / High-Performance Press Studs |
|---|---|
| Core Competency | Solving Extreme Space & Load Challenges |
| Technical Expertise | Miniaturization, Multi-Step, Special Heads, Combined Threads |
| Performance Goals | Ultra-High Pull-Out Strength, Vibration Resistance, Integrated Conduction |
High-Difficulty Custom Engineered Clinch Screws | Joint Design, CAE Simulation & Prototype Validation for Extreme Challenges
| Product Positioning | High-Difficulty / High-Performance Press Screws |
|---|---|
| Core Competency | Co-Design to Solve Extreme Connection Challenges |
| Technical Expertise | Miniaturization, Composite Locking Structures, Multi-Function Integration |
| Performance Goals | Ultra-High Vibration Resistance, Airtight/Watertight Sealing, Electrical/Thermal Conduction |
100% Optically Inspected Clinch Screws for Zero-Defect Connections in Auto Sensors & Medical Devices
| Quality Commitment | 100% CCD Optical Sorting Before Shipment |
|---|---|
| Key Metric | Outgoing Quality Rate ≥ 99.95% |
| Inspection Focus | Threads, Dimensions, Cracks, Head Defects |
| Process Control | IATF 16949 System, SPC Monitoring |
Harsh Environment Press-Fit Stud Material Solution | Scientific Selection Based on Chemical & Galvanic Corrosion Analysis
| Technical Focus | Corrosion Resistance & Special Material Solutions |
|---|---|
| Core Value | Ensures Long-Term Connection Integrity in Harsh Environments |
| Material System | 300/400 Series Stainless Steel, Heat-Resistant Alloys, Copper Alloys, Special Coatings |
| Key Performance | Salt Spray Resistance, Chemical Resistance, High-Temperature Oxidation Resistance, Non-Magnetic |
Automotive & New Energy Press-Fit Stud Solutions | Zero-Defect Philosophy with Full PPAP Documentation Support
| Industry Certification | Compliant with IATF 16949 Quality System |
|---|---|
| Core Requirement | High Vibration Reliability, Lightweight, Electrical Safety |
| Material Expertise | Automotive Steels, High-Strength Aluminum Alloys, Conductive/Insulating Coatings |
| Performance Validation | Passes Automotive-Grade Tests (Vibration, Salt Spray, Thermal Cycling) |
Precision Custom Clinch Screws, 1-Piece MOQ & 3-7 Day Rapid Prototyping to Accelerate R&D Validatio
| Service Core | 1-Piece MOQ, Rapid Prototype |
|---|---|
| Order Policy | No Minimum Order Quantity Restriction |
| Core Value | Accelerates R&D, Supports Design Verification |
| Prototype Lead Time | 3-7 Working Days Delivery |
Automation-Optimized Custom Clinch Studs | Enhancing Feeding, Guidance & Driving Speed for Production Lines
| Solution Orientation | Born for Automated Production Lines |
|---|---|
| Core Value | Maximizes Installation Efficiency, Minimizes Total Labor Cost |
| Product Optimization Focus | Feeding Stability, Pressing Consistency, In-line Inspection Compatibility |
| Installation Process | High-Speed Servo Pressing, Force-Displacement Curve Monitoring |