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Custom Press-Fit Studs | Zero Defects via CCD Inspection, Prototype to Mass Production Support
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.01-0.28 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Press Stud / Clinch Stud (Through/Blind Hole) | Installation Process | Pressing / Clinching (Cold Forming) |
|---|---|---|---|
| Core Commitment | 100% Optically Sorted Before Shipment | Main Material | Carbon Steel, Stainless Steel (SUS304/316) |
| Key Advantage | Strength · Precision · Flexibility · Delivery | Surface Finish | Zinc Plated (Blue/White, Color), Nickel Plated |
| Typical Application | PCB Standoff, Stacked Mounting, Heatsink Fixation | Machining Precision | Precision Grade (±0.05mm) |
| Highlight | zinc plated non standard fasteners,carbon steel non standard fasteners,zinc plated self clinching fasteners |
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Product Description
Custom Press-Fit Studs | Zero Defects via CCD Inspection, Prototype to Mass Production Support
1.Press-fit studs Quick Detail
We offer a professional one-stop solution for press-fit studs, aiming to be the reliable foundation for your laminated connections in thin sheet metal structures. Our core value lies in: ensuring zero defects in the threads and dimensions of every stud through CCD optical inspection; supporting "boundaryless customization" from single samples to millions of units; and leveraging our hybrid process capabilities (cold heading/precision machining) to match you with the most cost-effective production solutions. We are committed to providing superior tensile and torsional resistance while ensuring agile and stable supply, simplifying your design and procurement processes.
2.Press-fit studs tProduct Description
Press-fit studs embed robust double- or single-ended threads into sheet metal, providing a stable support for subsequent component installation, circuit board mounting, or housing connections. We not only deeply understand the mechanical essence of this process—ensuring an unbreakable mechanical interlock between the stud and the sheet metal after pressing—but also prioritize proactive service. We understand that you need more than just a standard product catalog; you need a partner that can respond to non-standard designs, quickly validate concepts, and ensure stable mass production. Therefore, we have built a complete service system, from rapid engineering consultation and flexible process selection to rigorous factory inspection, ensuring that every delivered stud is a reliable load-bearing point in your product's structural design.
3.Press-fit studs Features & Advantage
|
Feature |
Advantage to You |
|
Exceptional Connection Strength & Structural Integrity |
Scientifically designed studs form a high-strength bond with the sheet after pressing, providing excellent pull-out and torque-out resistance. They become reliable “structural threaded pillars” in your thin-sheet assemblies, avoiding thermal distortion or stress concentration issues associated with welding or riveting. |
|
Deep Customization Flexibility for Non-Standard Needs |
Whether it’s non-standard length, special thread specifications (e.g., fine pitch, left-hand), unusual head shapes, or combined functional designs, we support custom development starting from 1 piece. We are the enabler, not the limiter, of your innovative structures. |
|
Intelligent Optimal Process Matching Based on Order Scale |
We have dual-line production capabilities for cold heading and precision turning. For large-volume production, we use the highly efficient and material-utilizing cold heading process; for small-volume, multi-variety production, we use a moldless, quick-change-through turning solution to ensure you achieve the best cost-effectiveness at any stage. |
|
Comprehensive Quality Assurance Guided by “Zero Defects” |
Uses CCD optical sorting machines for 100% full inspection of stud threads, heads, and shanks, strictly eliminating defects like stripped threads, cracks, and dimensional out-of-spec, safeguarding your production line smoothness and final product reliability from the source, reducing your quality risk costs. |
|
Agile Supply Chain Response & Technical Support |
We offer a 24-hour quote response for standard inquiries and a fast-track prototyping channel (3-7 days). Our engineering team provides free initial technical consultation to help you optimize your design for best manufacturability and performance. |
4.Press-fit studs Product Specification
|
Specification Item |
Detail / Capability |
Notes / Description |
|
Common Thread Sizes |
M3, M4, M5, M6, M8; Combination threads (e.g., M3-M4), etc. |
Metric system is the primary system, but imperial and non-standard threads are also supported. |
|
Standard Length Range |
Overall Length 6mm - 50mm (common sizes) |
Supports ultra-short or ultra-long orders |
|
Main Material Options |
Carbon Steel (various finishes), Stainless Steel 304/316 |
Material certificates available |
|
Product Standards |
Compliant with GB, DIN, ANSI, etc., or per customer drawing |
|
|
Key Performance Metrics |
Push-out & Torque-out strength after installation |
Standard test data available or testing per customer requirement |
|
Thread Precision |
Up to 6g (external threads) |
Ensures good screw engagement |
|
Dimensional Accuracy Control |
Key installation dimension tolerance controlled within ±0.05mm |
Ensures installation consistency and fitting accuracy |
5.Press-fit studs tProduct Application
Our press-fit studs are key components for achieving spatial expansion and modular connections, widely used in:
Electronic equipment and communication chassis: serving as standoffs for PCB boards, providing inter-board isolation, heat dissipation, and grounding; used for structural layering and fixation within servers and switches.
Automotive electronics and electrical control boxes: providing reliable threaded supports within ECU housings, sensor brackets, and fuse boxes for mounting circuit boards or covers, meeting vibration resistance and high reliability requirements.
Industrial automation equipment frames: providing robust mechanical interfaces for the stacked connections and installation between robot joint covers, control cabinet panels, and sheet metal structural components.
New energy equipment: serving as connecting supports between power device heat sinks and housings in photovoltaic inverters and charging pile modules, requiring good structural strength and electrical insulation.
6.Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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