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M1.0 To M2.0 Micro Hot Melt Nuts Copper For Thin Wall Plastic To Electronics
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.04-0.15USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Technical Expertise | Miniaturization & High-Precision Inserts | Core Challenge | Achieving Reliable Connection In Extreme Spaces |
|---|---|---|---|
| Precision Metrics | Dimensional Tolerance ±0.02mm, High Concentricity Requirement | Typical Sizes | M1.0, M1.2, M1.4, M1.6, M2.0 Micro Threads |
| Application Scenario | Ultra-Thin Wall Plastic Parts, High-Density PCB Periphery, Micro Housings | Core Value | Providing “Invisible” Yet Robust Threads For Precision Electronics |
| Process Requirement | Ultra-Precision Machining, Special Thermal Management For Micro Parts | Target Industry | Micro Sensors, Wearable Devices, Precision Optical Modules |
| Highlight | M1.0 To M2.0 Hot Melt Nuts,Copper Hot Melt Nuts,Micro non standard fasteners |
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Product Description
M1.0 to M2.0 Micro Hot Melt Copper Nuts | For Thin-Wall Plastic, Prevents Cracking & Thermal Damage to Electronics
1. Hot-melt copper nuts: Quick details
As product evolution moves towards lighter, thinner, and more integrated designs, miniaturization and precision of connection points become inevitable. We specialize in the research and manufacturing of miniature thermoplastic copper nuts in sizes from M1.0 to M2.0, overcoming the technological challenges of micro-thread machining, maintaining the strength of minute structures, and reliable implantation in thin-walled plastic parts. Our miniature inserts provide metal threads with the same reliability as standard parts for precision electronics and instruments while occupying virtually no space, making them the unsung heroes behind achieving ultra-compact product designs.
2.Hot-melt copper nuts: Product Description
In the millimeter-scale battlefield, every micrometer is crucial. Our miniature thermosetting nuts are a product of precision engineering. We not only ensure that nuts with an outer diameter of less than 3mm have complete, smooth threads, but also precisely control their overall cylindricity and end-face perpendicularity to prevent uneven stress that could cause plastic cracking when implanted into thin-walled components. We have conducted in-depth research into the heat conduction laws at the microscale, optimizing the heat capacity and structure of the miniature nuts to achieve ideal bonding within an extremely short thermosetting time, avoiding thermal damage to surrounding precision electronic components. What we deliver are precision parts that can withstand high-magnification scrutiny, and a micro-commitment to reliability.
3.Hot-melt copper nuts: Product Features & Advantage
|
Feature |
Advantage to You |
|
Sub-Millimeter Precision Manufacturing & Full Inspection Capability |
Employing micro-precision turning and grinding processes, and equipped with high-resolution optical inspection equipment, every critical dimension of the miniature nut (such as thread pitch diameter and head thickness) is 100% monitored to ensure that it meets the stringent requirements of precision assembly. |
|
Dedicated Structural Design for Thin-Wall & Micro Plastic Parts |
We have developed a miniature nut structure with low implantation pressure and a wide process window, which effectively avoids cracking, perforation or stress whitening when implanting thin-walled (<1.0mm) or miniature plastic parts, thereby improving your production yield. |
|
Exceptional Micro-Thread Strength & Consistency |
Through special toolpaths and process control, we ensure that the micro-threads such as M1.0 have full tooth profiles and are burr-free, providing stable meshing torque, preventing screw stripping, and ensuring the long-term reliability of micro-connection points. |
|
Ultra-Low Thermal Impact on Surrounding精密 Components |
Optimized thermal mass design enables rapid, localized heating, significantly reducing heat spread to surrounding plastic and adjacent electronic components, protecting sensitive devices and expanding the application boundaries of micro inserts. |
|
Packaging & Feeding Suitable for Automated Micro-Assembly |
We offer tape and reel packaging suitable for precision pick-and-place machines, or special surface treatments for micro-vibratory feeder loading, ensuring stable and reliable feeding and insertion even in high-speed automated micro-assembly. |
4Hot-melt copper nuts:.Product Specification
|
Specification Item |
Detail / Capability |
Notes / Description |
|
Micro Thread Size Range |
M1.0, M1.2, M1.4, M1.6, M2.0 (Metric), #0-80, #1-64, #2-56 (Imperial) |
Supports custom micro threads |
|
Typical Body Dimensions |
Outer Diameter: 2.0mm ~ 4.0mm; Length: 2.0mm ~ 6.0mm |
Specific dimensions depend on thread size |
|
Key Dimension Tolerances |
O.D. Tolerance: ±0.02mm; Overall Length Tolerance: ±0.05mm |
Tighter tolerances available upon request |
|
Thread Precision Grade |
Up to 6H (Metric) or 2B (Imperial) |
100% inspected with thread gauges |
|
Recommended Plastic Wall Thickness |
Can be applied to walls as thin as 0.6mm ~ 0.8mm |
Requires optimized pilot hole design |
|
Micro Locking Knurl Options |
Micro Diamond Knurl, Micro Straight Knurl, Micro Spiral Knurl |
Provides effective locking force on limited external surface area |
|
Packaging Form |
Precision Tape & Reel (e.g., 8mm width), or Custom Micro-Part Containers |
Preventing small parts from being lost or confused during transportation |
5.Hot-melt copper nuts:Product Application
Our miniature thermofused nuts are the key to achieving compact design and reliable assembly of precision equipment:
Wearable devices and smartwatches: Used for strap connector bases, sensor housing sealing, and internal motherboard bracket connections, providing robust, reusable threads within extremely limited spaces.
Miniature optics and camera modules: Serving as mounting points for the focusing motor brackets of miniature mobile phone cameras and as the assembly foundation for endoscope front-end modules, requiring extremely high positional accuracy and stability without affecting the optical path.
High-density sensors and actuators: Used in MEMS sensor packaging, miniature pump and valve housings, and the installation of flight control modules for miniature drones; connection points are often located next to densely packed PCBs or flexible printed circuit boards (FPCs).
Cutting-edge medical interventional devices: Providing reliable connections between housings and internal modules in miniature medical devices such as catheter handles and portable monitors, while meeting the stringent standards of cleanliness and reliability required by medical devices.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
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