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Complex Shaped Non Standard Fasteners Non Standard Bolts With Multi Process Cold Forming
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.02-0.30 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Focus | Complex Special-Shaped Parts | Core Technology | Precision Cold Heading & Combined Machining |
|---|---|---|---|
| Primary Material | Medium Carbon Steel, Martensitic Stainless Steel, Aluminum Bronze | Performance Grade | High Strength (≥Grade 10.9), Corrosion Resistant, High-Temperature Resistant |
| Post-Processing | Heat Treatment (Tempering), Surface Finishing, Laser Marking | Core Value | Solving Assembly Pain Points, Enhancing Product Performance |
| Key Markets | Semiconductor Equipment, Security & Surveillance, Power Tools | Service Feature | One-Stop Project Management |
| Highlight | Complex Shaped Non Standard Fasteners,Cold Forming Non Standard Fasteners,Complex Shaped non standard bolts |
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Product Description
Complex-Shaped Fastener Solutions with Multi-Process Cold Forming
1.Non Standard Fasteners Quick Detail
When standard fasteners become a bottleneck for product innovation, our value is demonstrated. We specialize in the R&D and manufacturing of complex, special-shaped fasteners, particularly adept at overcoming challenges from multi-process combined forming. Our goal is to deliver not just parts, but optimized solutions. Through close collaboration with customers, we strive to understand the role of each component within its system, ensuring it exceeds expectations in strength, durability, and functionality.
2.Non Standard Fasteners Product Description
We understand that a successful non-standard fastener project is the perfect fusion of design intent and manufacturing process. Our role is to bridge this gap. Starting with assessing the manufacturability of drawings, we analyze material flow, die life, and tolerance stack-up, offering constructive feedback. During production, we strictly control each forming stage to ensure complex geometric features like internal locking teeth or asymmetric drive types are accurately replicated. Ultimately, we deliver components with stable performance data that fully meet your functional definition, integrating seamlessly into your product.
3.Non Standard Fasteners Product Features & Advantage
|
Feature |
Advantage to You |
|
Forming Expertise for Complex Geometry |
Mature process solutions for parts with features like off-center heads, irregular flanges, or internal hollows, transforming your innovative structural designs into mass-producible products. |
|
Integrated Material & Heat Treatment Knowledge |
Scientific material selection and tailored heat treatment based on service conditions (e.g., impact load, corrosive environment), fundamentally ensuring long-term product reliability. |
|
Data-Driven Production Process Control |
Implementing SPC at key stations to monitor dimensional variation in real-time, proactively preventing deviations, ensuring high consistency in mass production, and reducing assembly issues. |
|
Transparent & Efficient Project Communication |
A dedicated project coordinator provides regular updates from quotation, drawing approval, sample shipping, production progress to logistics tracking, keeping you informed and at ease throughout. |
|
Design-for-Assembly Optimization Suggestions |
Based on extensive application experience, we often propose minor design modifications that can significantly reduce machining difficulty and cost without compromising, sometimes even enhancing, part functionality. |
4. Non Standard Fasteners Product Specification
|
Specification Item |
Detail / Capability |
Notes |
|
Structural Complexity Level |
Can produce non-standard parts with 2 or more special features |
e.g., combined head types, compound steps |
|
Dimensional Accuracy Control |
Key fitting dimensions controllable within ±0.03mm tolerance |
Suitable for precision drive connections |
|
Heat Treatment Depth & Hardness |
Local or overall quenching/tempering available, surface hardness up to HRC 45 |
Metallographic analysis report optional |
|
Special Function Realization |
Can achieve integrated functions like self-locking, sealing, guiding, insulating |
Through structural or material design |
|
Cleanliness & Packaging Standards |
Ultrasonic cleaning, vacuum packing, cleanroom packing available |
Meets electronics or medical industry requirements |
|
Environmental & Reliability Testing |
Supports vibration test, thermal cycling, gas corrosion test, etc. |
Executed per customer standards |
|
MOQ for Production Start |
Typically 3,000-5,000 pcs, depending on part complexity |
Supports phased ramp-up to mass production |
5. Non Standard Fasteners Product ApplicationOur
Our solutions empower advanced products with stringent connection requirements:
Semiconductor & FPD Equipment:Used in wafer transfer robot arm links, precision adjustment screws for exposure systems, vacuum chamber seal fasteners, requiring extreme cleanliness, low outgassing, and dimensional stability.
High-End Security & Optical Systems: Serve as internal drive components for high-speed PTZs, lens barrel adjustment screws for thermal imaging cameras, housing fasteners for LiDAR, needing excellent anti-vibration locking and long-term precision retention.
High-Performance Power Tools::Used in brushless motor rotor lock nuts, impact drill hammer block pins, battery pack quick-connect clips, must withstand high torque, high impact loads, and ensure user safety.
Special Industrial Pumps, Valves & Actuators: Used for chemical pump gland bolts, valve handle detent pins, linear module end connectors, often working in corrosive media or under continuous alternating loads, requiring exceptional durability.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
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