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High Efficiency Non Standard Fasteners M1 M30 Customizable Self Clinching Fasteners
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.02-0.30 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Non-Standard Fasteners | Core Process | Multi-Station Cold Heading |
|---|---|---|---|
| Main Material | Stainless Steel (302/304/316), Alloy Steel, Carbon Steel | Strength Grade | Grade 8.8, Grade 10.9, Grade 12.9, Custom |
| Surface Finish | Zinc Plated, Nickel Plated, Black Oxide, Custom Finish | Key Advantage | Cost-Effective, Rapid Delivery, Complex Structures |
| Application Industry | Automotive Electronics, Precision Machinery, Consumer Electronics | Precision Grade | Precision (±0.05mm) |
| Highlight | High Efficiency non standard fasteners,Customizable non standard fasteners,Customizable self clinching fasteners |
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Product Description
3-5 Day Fastener Prototypes | High-Efficiency M1-M30 Custom Cold Heading
1.Non Standard Fasteners Quick Detail
Tingfeng Hardware is dedicated to solving application needs that standard fasteners cannot meet. Utilizing nearly 200 sets of professional cold heading and forming equipment, we specialize in producing various non-standard and special-shaped fasteners in the size range from M1.0 to M30. With a material utilization rate exceeding 95% and a library of over 500 existing molds, we can respond quickly to your customization needs, offering agile services from DFM analysis, 3-5 day sample production to 7-15 day batch production, ensuring efficient project progression.
2.Non Standard Fasteners Product Description
We are not just a supplier, but your engineering partner in metal fastening solutions. Faced with design challenges such as high strength, micro-size, multi-step, or special heads, our core value lies in transforming your ideas into efficiently manufacturable and reliable products through deep cold heading process knowledge and die design capabilities. From electrical connectors for new energy equipment to structural fixings for precision instruments, we are involved throughout the process to ensure every detail meets design intent and functional requirements.
3.Non Standard Fasteners Product Features & Advantage
|
Feature |
Advantage to You |
|
Efficient Near-Net-Shape Forming |
Cold heading achieves high material utilization (≥95%), reduces waste, and significantly lowers raw material costs, ideal for medium to large-volume production. |
|
Exceptional Structural Integrity |
Continuous metal grain flow during forming gives parts superior tensile and fatigue strength, enhancing the reliability of your end product. |
|
Flexible Custom Design & Response |
Strong die development and modification capabilities support complex geometry customization. An extensive mold library enables rapid prototyping, shortening your product development cycle. |
|
Full-Process Quality Traceability |
Based on the IATF 16949 system, key processes are documented from raw material inspection to final shipment, ensuring consistent quality and issue traceability. |
|
Scalable Delivery Assurance |
Equipped for production scales from trial runs of tens of thousands to mass production exceeding a million pieces daily, meeting both your validation and scaling needs. |
4. Non Standard Fasteners Product Specification
|
Specification Item |
Detail / Capability |
Notes |
|
Product Size Range |
Thread Diameter: M1.0 - M30 |
Supports Metric, Imperial, and UNC/UNF standards |
|
Common Strength Grades |
Grade 8.8, 10.9, 12.9, A2-70 |
Other grades or custom requirements available |
|
Head Forming Tolerance |
Key dimensions controllable within ±0.05mm |
Suitable for applications requiring precise fit |
|
Thread Standards |
Compliant with GB, DIN, ISO, ANSI/ASME |
Thread precision up to 6g/6H or Class 2A/2B |
|
Available Raw Materials |
Carbon Steel, Alloy Steel, Stainless Steel, Copper Alloy, etc. |
Material certificates provided |
|
Standard Surface Finishes |
Zinc Plating, Nickel Plating, Phosphating, Black Oxide, Dacromet |
Thickness and salt spray hours customizable |
|
Routine Testing Items |
Dimensions, Hardness, Torque, Salt Spray Test |
Third-party test reports available upon request |
5. Non Standard Fasteners Product ApplicationOur
Our non-standard fasteners are indispensable “custom joints” in precision equipment and high-end assemblies:
Precision Electronics & Telecommunications:Used in server backplane standoffs, optical module housing screws, and internal components of high-end AV equipment, requiring extremely high dimensional stability and cleanliness.
Automotive & Transportation:Used for vehicle sensor brackets, wire harness clip nuts, and insulated connectors in New Energy Vehicle Battery Management Systems (BMS), emphasizing vibration resistance, temperature tolerance, and reliability.
Smart Home & Robotics: Served in smart lock core drive components, robotic vacuum cleaner wheel axles, and UAV frame connectors, needing lightweight, high strength, and unique structural design.
Industrial Equipment & Instruments:Act as valve adjustment screws, specialized clamps for lab equipment, and yarn guide parts for textile machinery, meeting requirements for special environments (e.g., corrosion resistance, non-magnetic).
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
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