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Multi Stage Progressive Stamping Parts For Brackets Lead Frames And Housings
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-002 |
| Minimum Order Quantity | 1 |
| Price | 0.10-0.30USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Progressive Die Stamping Parts | Main Material | Spring Steel / Stainless Steel |
|---|---|---|---|
| Material Thickness | 0.5-1.5mm | Process Type | Blanking / Precision Bending / Embossing |
| Tolerance Grade | High-Precision (±0.02mm) / Precision (±0.05mm) | Mold Life | 500K-1M Cycles |
| Application Industry | Precision Instruments / Industrial Sensors | Drawing Format | STEP / DWG/DXF |
| Highlight | Brackets progressive stamping parts,Lead Frames progressive stamping parts,Housings progressive stamping process |
||
Product Description
Multi-Stage Progressive Die Stamped Parts for Integrated Complex Structures: Brackets, Lead Frames & Housings
1．Progressive Die Stamping Quick Detail
We are committed to maximizing the potential of progressive die stamping, focusing on producing parts with stringent requirements for precision and complexity. By employing high-precision die components, sophisticated guiding systems, and optimized process layouts, we ensure that parts maintain micron-level dimensional stability even under high-speed stamping. Our technical team specializes in overcoming the challenges of multi-station precision bending and micro-blading, making us a reliable partner for your demanding stamping projects.
2. Progressive Die Stamping Product Description
For parts with intricate structures and multiple micro-bending or elastic features, progressive dies are not only tools for improving efficiency but also key to ensuring functional consistency. We have a deep understanding of the functional requirements of products such as springs, contact springs, and micro-structural components. Through simulation analysis, we optimize the deformation and stress at each station in the die to ensure that the parts have precise elastic and mechanical properties after molding. We provide not just parts, but proven and reliably replicable functional modules.
3． Progressive Die Stamping Product Features & Advantage
|
Feature |
Advantage to You |
|
Micro-Precision Bending & Forming Control |
It excels at performing precision bending with multiple angles and micro-pitches in continuous molds, with an angle tolerance of ±0.5°, and controls springback to ensure the stability of complex spring functions. |
|
Integrated Production of Elastic Components |
By integrating multiple processes such as punching, pre-bending, precision bending, and shaping into a single mold, precision springs or contact terminals with stable force characteristics can be produced in one go. |
|
Long-Life Dies & Stable Production |
High-quality mold steel and precision heat treatment processes are used, and cemented carbide is used in key forming stations to ensure that the mold maintains its precision after hundreds of thousands to millions of stamping cycles. |
|
Process Monitoring & Preventive Maintenance |
Install sensors within the die to monitor key parameters like stamping force and feed pitch, enabling early warning of process anomalies, preventing issues before they occur, and ensuring production continuity. |
|
Professional DFM for Complex Parts |
Provide professional Design for Manufacturability analysis at the early project stage, optimizing part structures to suit progressive die processes, achieving the best balance of quality and cost. |
4．Progressive Die Stamping Product Specification
|
Specification Item |
Detail / Range |
Note |
|
Precision Bending Angle Tolerance |
±0.5° — ±1.0° |
Depending on material and structure |
|
Minimum Bend Flange Height |
Up to 1.5 times material thickness |
Ensuring forming stability |
|
Spring Force Value Consistency (CPK) |
≥ 1.33 |
Based on Statistical Process Control |
|
Progressive Die Blanking Burr |
≤ 0.03 mm (thin material) |
Deburring stations available |
|
Die Guiding Accuracy |
Ball-bearing guide posts/bushings, high accuracy |
Ensuring long-term running stability |
|
Material Applicability |
Including high-carbon steel, phosphor bronze and other highly elastic materials |
Possess rich handling experience |
|
Sample Delivery Lead Time |
Fast, relying on modular design concepts |
- |
5. Progressive Die Stamping Product Application
Our precision progressive die components are key to realizing the core functions of equipment:
Precision measuring instruments: Elastic probes on probe cards, contact plates on test fixtures, and sensitive springs for sensors require extremely low contact resistance changes and long-term elastic fatigue life.
Industrial control and relays: High-reliability relay moving springs, switch contact supports, and solenoid valve core assemblies require precise force-displacement curves and consistent dynamic response.
Miniature optical and acoustic devices: Camera aperture blades, VCM voice coil motor springs, and miniature speaker T-iron components have extremely high requirements for flatness, lightweight design, and dynamic balance.
High-end consumer electronics components | Core components of foldable screen phone hinges, pop-up camera brackets, and precision slide rail components, combining complex motion with high precision requirements.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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