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Efficient High Volume Progressive Die Stamping Complex Parts Progressive Die Service
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-002 |
| Minimum Order Quantity | 1 |
| Price | 0.10-0.30USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Progressive Die Stamping Parts | Main Material | Stainless Steel / Carbon Steel / Copper Alloy |
|---|---|---|---|
| Material Thickness | 0.2-1.0mm / 1.0-2.0mm | Process Feature | Multi-process Integration / High-Speed Stamping |
| Die Stations | 15-30 Stations | Tolerance Grade | Precision (±0.05mm) |
| Application Industry | Automotive Electronics / Consumer Electronics / Connectors | Certification | ISO 9001 / IATF 16949 |
| Highlight | Efficient progressive die stamping,Complex Parts progressive die stamping,High Volume progressive die service |
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Product Description
Efficient High-Volume Progressive Die Stamping with Optimized Layout for Complex Parts
1．Progressive Die Stamping Quick Detail
Progressive die stamping is our core process for achieving high-efficiency, high-consistency mass production. By integrating multiple processes such as blanking, bending, forming, and riveting within a single die set, coil stock can be fed continuously, enabling “one-step” production of parts. This process is particularly suitable for precision metal parts with complex structures, large demand, and strict cost control requirements. We are committed to providing customers with stable, economical, and high-quality volume manufacturing solutions through advanced progressive die technology.
2. Progressive Die Stamping Product Description
We focus on using progressive die stamping technology to solve the challenges of mass production of complex parts. For parts with multiple features (such as multiple bends, bulges, shallow draw, and riveting points), traditional single-engineering dies require multiple sets of molds and multiple positioning operations. Our progressive die solution can complete all processes simultaneously in a single stroke, ensuring extremely high dimensional accuracy and production cycle time. Our engineering team excels at designing and optimizing layout and process arrangement to maximize material utilization and production efficiency while ensuring part functionality.
3． Progressive Die Stamping Product Features & Advantage
|
Feature |
Advantage to You |
|
Extremely High Production Efficiency & Cycle Rate |
By using a high-speed punch press in conjunction with a progressive die, the production speed can reach hundreds of times per minute, far exceeding that of traditional single-process dies, significantly reducing the processing time and cost per piece. |
|
Excellent Dimensional Correlation Accuracy & Consistency |
All features are completed in a single feeding, eliminating positioning errors from multiple clamping operations and ensuring high consistency in key geometric tolerances such as position and coaxiality among the various features of the part. |
|
Integrated Manufacturing of Complex Structures |
Multiple processes such as punching, bending, flanging, stamping, rivet nuts, and tapping can be integrated into the mold, reducing subsequent secondary processing and assembly steps and simplifying the supply chain. |
|
Superior Material Utilization & Cost Control |
Through precise material layout design, process waste is reduced; automated production reduces manual intervention, achieving ultimate cost optimization at scale. |
|
Stable Mass Production Quality |
Automated feeding and production modes reduce the impact of human factors, and combined with in-mold online detection devices, ensure quality stability during long-term, high-volume production. |
4．Progressive Die Stamping Product Specification
|
Specification Item |
Detail / Range |
Note |
|
Applicable Material Thickness |
0.1 mm — 4.0 mm |
Optimal economical thickness 0.2-2.0mm |
|
Maximum Feed Width |
250 mm |
Dependent on die and equipment |
|
Stamping Speed (SPM) |
80 — 500+ |
Dependent on part complexity and material |
|
Maximum Die Stations |
Up to 40 stations |
Meeting the requirements of ultra-complex parts |
|
Dimensional Accuracy (Progressive Die) |
±0.05 mm (Typical) |
Positional accuracy between features is even better |
|
Strip Carrier Width Design |
Precisely calculated and optimized |
Ensuring strength and material saving |
|
Production Mode |
Fully automatic coil feeding |
Supporting long-cycle unattended production |
5. Progressive Die Stamping Product Application
Progressive die stamping is an ideal choice for many high-volume, high-reliability products:
Connectors and Terminals: Various board-to-board and wire-to-board connector housings and precision terminals, requiring extremely high pin coplanarity, positional accuracy, and stable mechanical and electrical performance.
Micro Motors and Actuators: Stepper motor stator and rotor cores, vibration motor counterweights, relay spring assemblies, requiring complex lamination and riveting and high-precision shapes.
Automotive Electronic Modules: Sensor brackets, ECU housing shields, fuse box internal metal parts, requiring high volume and consistent assembly.
Consumer Electronics Structural Components: Mobile phone SIM card trays, camera decorative rings, smartwatch links, combining precision appearance with complex internal structures.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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