All Products
Multi Leg Custom Torsion Springs For Rapid Prototyping Of Complex Arm Length
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.01-0.57 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
Contact me for free samples and coupons.
Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
xProduct Details
| Product Type | Torsion Spring (Precision Custom) | Supply Material | GB Music Wire / Imported SS Wire / Special Alloy Wire / Customer Supplied |
|---|---|---|---|
| Processing Scope | Micro Precision / Small-Medium Standard / Medium Complex | Mechanical Requirement | High Torque Precision / Long Fatigue Life / High Elastic Limit / Relaxation Resistance |
| End Processing | Simple Bending / Precision Bending / Additional Turning / Additional Welding | Post-Processing | Stress Relief Annealing / Bluing / Electrophoresis / Teflon Coating |
| Cooperation Mode | Processing Only / Full Service (Material & Labor) / Joint Development | Logistics Support | Domestic Courier / International Air & Sea / Designated Agent |
| Highlight | Multi Leg Custom Torsion Springs,Rapid Prototyping Custom Torsion Springs,Rapid Prototyping Double torsion spring |
||
Product Description
Multi-Leg Custom Torsion Springs for Rapid Prototyping of Complex Arm Length & Angle Requirements
1. Torsion Spring Quick Detail
Tingfeng Hardware offers in-depth custom torsion spring services, specializing in solving complex and high-precision torque applications. We integrate a full range of manufacturing resources, from Φ0.1mm micro-wires to Φ12mm medium-sized wires, and combine over 200 sets of mature molds with rapid mold-making capabilities to flexibly respond to various non-standard needs. We use ISO/IATF dual-system quality assurance, pursuing not only rapid delivery (samples within 48 hours) but also emphasizing the long-term performance stability of our products, striving to become your trusted partner in the field of precision transmission and reset.
2. Torsion Spring Product Description
In mechanical design, torsion springs are often key to achieving intricate functions. We focus on translating these clever ideas into reliable, mass-producible parts. Our engineers excel at handling complex spatial geometries, ensuring the spring arm doesn't interfere with surrounding components during movement. We have a deep understanding of the elastic and plastic behavior of materials under different heat treatment states, allowing us to select the optimal combination for your application. Furthermore, we have a comprehensive surface treatment system, offering a variety of options to meet corrosion resistance, wear resistance, or aesthetic requirements. We provide not just springs, but complete solutions integrating design validation, process optimization, and quality assurance.
3. Torsion Spring Product Features & Advantage
|
Feature |
Advantage to You |
|
Complex Spatial Motion Simulation |
By using 3D dynamic simulation analysis to analyze the working trajectory of the spring, motion interference can be avoided in advance, installation space can be optimized, and the risk of later design changes can be reduced. |
|
Material & Heat Treatment协同 Optimization |
Matches specific material grades and heat treatment processes according to torque and life requirements, fundamentally improving the spring's relaxation resistance and fatigue resistance. |
|
Flexible Production for Small Batches & Varieties |
The production line supports rapid changeover and can efficiently handle small-batch, multi-specification order combinations, making it particularly suitable for customers in the R&D stage or with a rich product line. |
|
Fully Transparent Project Management |
From order confirmation to delivery, we provide updates on key milestones and offer access to production and testing data, giving you complete control over your project progress. |
4. Torsion Spring Product Specification
|
Specification Item |
Detail / Range |
Tolerance / Standard |
|
Wire Diameter Tolerance Grade |
±0.01mm (Standard), ±0.005mm (Precision) |
Customizable |
|
Outside Diameter Tolerance |
±0.1mm (≤20mm), ±0.5% (>20mm) |
Per Drawing |
|
Torque Test Points |
Torque testing at one or multiple specified angular positions |
Test Report Provided |
|
Arm Radial/Axial True Position |
±0.3mm (Standard) |
Affects Installation Alignment |
|
Residual Stress Relief |
Through stress relief heat treatment to reduce internal stress |
Improves Dimensional Stability |
|
Surface Cleanliness |
Clean packaging available to meet dust-free assembly requirements |
Processed as Required |
|
Minimum Order Quantity |
1 piece (Prototype), No MOQ Restriction |
Supports R&D |
|
Document Delivery Format |
PDF Drawing, STEP 3D Model, Excel Test Data |
Easy Integration |
5.Torsion SpringProduct Application
Empowering Precision Machinery, Unleashing Rotational Potential: Optical and Inspection Equipment: Microscope focusing knobs and return springs for spectrometer slit adjustment mechanisms require extremely high torque stability and resistance to micro-vibrations.
Robot End Effectors: Gripper rotary joints and wrist rotation mechanisms' torsion springs need to provide high torque within compact spaces and adapt to high-frequency cycles.
High-End Office Furniture: Height-adjusting torsion springs for adjustable desks and tilting mechanisms for ergonomic chairs emphasize comfortable handling and long lifespan.
Energy and Environmental Equipment: Valve positioners and flow meter impeller return springs need to operate stably in environments containing slightly corrosive media.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Recommended Products