Stainless Steel Music Wire Compression Springs For Space Constrained Medical Devices & Instruments
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.2-0.52/pcs |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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Whatsapp:0086 18588475571
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x| Spring Category | Custom Compression Spring | Core Material | Music Wire (High Elastic) / Stainless Steel 304/316 / Chrome Silicon (High Temp) / Zinc Plated Carbon Steel |
|---|---|---|---|
| Standard Wire Diameter | 0.2mm, 0.5mm, 0.8mm, 1.0mm, 1.5mm, 2.0mm, 3.0mm | End Treatment | Closed & Ground (Flattest) / Closed Ends / Open Ends |
| Key Feature | High Precision Load / Long Life Design / Corrosion Resistance / High Temp Resistance | Application Field | Automotive Manufacturing / Medical Devices / Consumer Electronics / Industrial Transmission |
| Process Standard | Cold Coiling / Stress Relief / Presetting / Surface Protection | Service Support | Free DFM Analysis / Sample Support / Volume Supply |
| Highlight | Stainless Steel Music Wire Compression Springs,Medical Devices Music Wire Compression Springs,Medical Devices stainless steel compression springs |
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Stainless Steel & Music Wire Compression Springs for Space-Constrained Medical Devices & Instruments
1.Compression Spring Quick Detail
We specialize in providing highly reliable non-standard compression springs, covering the full wire diameter range of Φ0.1-12mm. Leveraging 15 years of technical expertise and high-end equipment such as WAFIOS machines, we ensure precision and control in every step from complex prototypes to scaled production (500K pcs/day capacity). With ISO/IATF dual certification and a 200+ mold library enabling rapid response, we are committed to delivering functional samples within 48 hours and initiating trial production within 72 hours, saving you valuable product development time.
2.Compression Spring Product Description
Compression springs are indispensable energy storage elements in mechanical design. We deeply understand their critical role in providing force, damping vibration, or controlling motion. Tingfeng Hardware provides not only the spring itself but also customized solutions based on material science and mechanical analysis. We can recommend the optimal material combination (e.g., music wire, stainless steel, special alloys) and manufacturing processes (including precision coiling, heat treatment, and surface coating) based on your installation space, load requirements, duty cycle, and environmental conditions, ensuring the spring performs consistently throughout its intended lifespan.
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3.Compression Spring Product Features & Advantage
|
Feature |
Advantage to You |
|
Precise Force Control |
Through precision equipment and process optimization, precise control of spring stiffness and load is achieved, with tolerances strictly controlled to ±5%, meeting the force requirements for precision assembly. |
|
Superior Fatigue Resistance |
Uses high-quality materials and scientific stress relief processes to significantly enhance the spring's durability under cyclic compression, extending overall equipment life. |
|
High Design Flexibility |
Supports non-standard wire diameters, special cross-sections, unique ends, and coating requirements, flexibly adapting to various complex and unique design schemes. |
|
Seamless Scale-Up Transition |
Processes used in the prototyping phase can be directly applied to mass production, ensuring performance consistency and eliminating quality risks from supplier switching. |
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4.Compression Spring Product Specification
|
Specification Item |
Detail / Range |
Tolerance / Standard |
|
Wire Diameter (d) |
0.10 ~ 12.00 mm |
±0.01mm (Standard) |
|
Mean Coil Diameter (D) |
0.8 ~ 90 mm |
±0.1% (Typical) |
|
Total Coils (Nt) |
2 ~ 50 coils |
±0.25 coils |
|
Free Length (L0) |
1.0 ~ 600 mm |
±0.5% or ±0.2mm |
|
Spring Rate (R) |
0.01 ~ 1000 N/mm |
±5% ~ ±10% |
|
Max. Safe Solid Height |
Calculated per Material & Design |
Safe travel advice provided |
|
Wind Direction |
Right Hand (Standard) or Left Hand |
Customizable |
|
Surface Finish Standard |
Zinc Plating (ASTM B633), Passivation (ASTM A967) |
|
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5.Compression Spring Product Application
Our compression springs play a core role in several key areas:
Automotive Engineering: Used in engine valve springs, clutch pressure plate springs, suspension shock absorber springs, and various electronic actuators, requiring high reliability and fatigue resistance.
Medical Technology: Used in disposable syringes, infusion pumps, ventilators, and surgical instruments, demanding extremely high standards for material biocompatibility, precision, and cleanliness.
Electronics and Home Appliances: Serving in mobile phone vibration motors, keyboard keys, home appliance door locks, and motor brushes, focusing on maximizing space utilization and consistent force feel.
Industrial Automation: As components in robotic grippers, core elements of safety valves, and drive components for vibratory feeders, requiring long-term stable operation in harsh environments.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
