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High Precision Precision Stamping Parts For Aluminum Or Special Alloys
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.06-0.50 |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Custom Metal Stampings | Technical Focus | High-Difficulty / Complex Structural Parts |
|---|---|---|---|
| Main Material | High-Strength Steel, High-Elasticity Alloy, Special Metals | Material Thickness | Designed Per Structural Strength Requirements |
| Core Challenge | Miniaturization, Ultra-high Precision, Multi-process Composite | Process Capability | Precision Progressive Die, Multi-Axis Forming, Micro-Stamping |
| Application | Cutting-Edge Electronics, Precision Transmission, | Certification | IATF 16949 / ISO 9001 |
| Highlight | High Precision Precision Stamping Parts,Aluminum Precision Stamping Parts,Alloys custom metal stamping parts |
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Product Description
Custom High-Precision Metal Stamping from Thin-Gauge Stainless Steel, Copper, Aluminum & Special Alloys
1.Custom Metal Stampings Quick Detail
We are dedicated to tackling the most challenging projects in the metal stamping industry. When your part design involves extreme miniaturization, stringent dimensional and positional tolerances, complex multi-directional bending, or deep drawing of irregular shapes, conventional stamping suppliers may be hesitant to take on the task. This is where we demonstrate our professional value. We bring together experienced die designers, process engineers, and technicians, and invest in advanced simulation software and high-precision equipment to specifically address the manufacturing challenges that push stamping processes to their limits.
2.Custom Metal StampingsProduct Description
Complex components are often the cornerstone of groundbreaking product functionality. We focus on the engineering and mass production of such components. Our process begins with in-depth CAE molding simulations to predict material flow, stress concentration, and potential defects. Subsequently, through high-rigidity mold design, precise in-mold sensors, and strictly controlled process windows, we translate simulations into reality. Whether it's providing precision structural components weighing only milligrams for micro-drones or manufacturing complex terminals with tolerances only in the micrometer range for high-end connectors, we ensure every detail with engineering-grade rigor.
3.Custom Metal StampingsProduct Features & Advantage
|
Feature |
Advantage to You |
|
Advanced Simulation & Validation Capability |
Use professional software like AutoForm, Dynaform for virtual tryout, significantly reducing actual trial-and-error costs and time, improving project first-pass success rate. |
|
Ultra-High Precision Mold Manufacturing Technology |
Equipped with precision mold processing equipment such as wire EDM, mirror EDM, and coordinate grinding, we ensure the micron-level precision of key mold features, which is the fundamental guarantee of part accuracy. |
|
Complex Multi-Axis Forming Process |
By mastering complex mold structure technologies such as side punching, wedge forming, and tapping, multi-directional forming can be completed within a single mold set, enabling highly integrated complex parts. |
|
Micro-Feature Machining & Control |
It can stably produce fine ribs, micro-holes, and micro-bends with a width of less than 0.1mm, meeting the needs of precision electronics and micromechanics for ultra-fine structures. |
|
Full-Process Digitalized Process Control |
Real-time monitoring and SPC control of key process parameters such as pressure, speed, and temperature ensure extreme stability and consistency in the production of complex parts. |
4.Custom Metal Stampings Product Specification
|
Specification Item |
Detail / Capability |
Note |
|
Micro-Blanking Capability |
Minimum punching diameter: down to 0.1mm (material thickness dependent) |
Used in precision lead frames and micro connectors |
|
Ultra-High Precision Tolerance Band |
Position/Profile tolerance: ±0.01mm level |
Comprehensive process and measurement assurance is required. |
|
Complex Bending Capability |
Multi-directional bending, extremely small bend radius (R≈t) |
Meets the requirements of complex wiring or structures within a compact space |
|
Micro-Drawing/Forming |
Precision depth control for micro-cups, special-shaped cavities |
For micro-sensor, actuator housings |
|
Material Thickness Range |
Ultra-thin (0.03mm) to medium thickness |
Addressing different structural strength and miniaturization needs |
|
Mold Life (High Precision) |
Typically 100K - 500K strokes, depends on complexity |
High-precision molds have extremely high requirements for materials and maintenance. |
|
Cleanliness Control |
Cleanroom production and packaging optional |
High-end applications where contamination is a concern. |
5.Custom Metal Stampings Product Application
Our high-difficulty stamped components form the "skeleton" and "joints" of cutting-edge equipment:
Microelectromechanical Systems (MEMS) | Micro-electromagnetic valve plates, piezoelectric actuator metal films, microfluidic chip metal covers.
High-Speed, High-Frequency Connectors | Backplane connector ultra-dense terminals, RF coaxial connector inner conductors, high-speed transmission springs.
Precision Optics and Lasers | Laser galvanometer flexible support plates, precision aperture blades, optical adjustment bracket elastic components.
Micromedical Devices | Surgical robot transmission plates, implantable device precision electrodes, disposable biopsy needle internal components.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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