Customization Heavy Duty Compression Springs For Automotive Parts Medical Devices
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.2-0.52/pcs |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
x| Product Type | Compression Spring | Material Grade | SUS304, SUS316, SWP-B, SWRH-62B, C17200 |
|---|---|---|---|
| Wire Diameter Spec | Metric: 0.1-12.0mm / Imperial: Convertible | Load Nature | Static Load / Dynamic Cyclic Load / Impact Load |
| End Option | Both Ends Ground / One Ground One Closed / Both Ends Untreated | Anti-Corrosion Req. | None / General (Zinc) / Strong (Nickel/Passivation) / Food Grade |
| Target Industry | Automotive Parts / Medical Devices / Digital Products / Industrial Robots | Cooperation Phase | New Project Development / Existing Part Replacement / Re-optimization / Urgent Replenishment |
| Highlight | Customization heavy duty compression springs,Automotive Parts heavy duty compression springs,Customization small compression springs |
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Precision Compression Spring Design & Manufacturing for Fatigue Life & Stability in Complex Operating Conditions
1.Compression Spring Quick Detail
Choose Tingfeng Hardware, choose a seasoned partner focused on compression spring solutions. We integrate full-range processing capabilities from Φ0.1mm ultra-fine wire to Φ12mm medium wire. Leveraging 15 years of experience, we excel at solving custom challenges like high precision, long life, and complex environmental adaptability. We promise rapid sample response (48 hours), flexible volume start-up (72 hours), and stable daily capacity (500K pcs) to fully support your product journey from the lab to the market.
2.Compression Spring Product Description
At Tingfeng Hardware, we treat the manufacturing of each compression spring as a complete engineering project. We focus on the spring's role within the overall system: whether it's to provide constant force, absorb energy, or provide precise positioning. Based on this, our engineering services cover initial spring selection calculations, mid-stage sample testing and verification, and later-stage consistency assurance for mass production. We utilize advanced simulation software to aid in design and possess a comprehensive in-house laboratory for load testing, salt spray testing, and fatigue testing, ensuring that every spring delivered to you has undergone rigorous verification.
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3.Compression Spring Product Features & Advantage
|
Feature |
Advantage to You |
|
Simulation-Driven Design |
Utilizes professional software for stress, deformation, and fatigue life simulation, predicting performance at the design stage, reducing trial-and-error cost and cycle time. |
|
Full-Process QC System |
From Incoming Quality Control (IQC), In-Process Quality Control (IPQC) to Outgoing Quality Control (OQC), all steps are interlinked to ensure defects are not passed on. |
|
Extensive Material Database |
Has accumulated a vast amount of mechanical property data and application cases for materials, enabling recommendation of the most suitable and economical material for your specific needs. |
|
Rapid-Response Engineering Support |
We provide dedicated customer service representatives and engineers to ensure your technical inquiries receive an initial response within 2 hours, improving communication efficiency. |
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4.Compression Spring Product Specification
|
Specification Item |
Value Range / Description |
Notes |
|
Nominal Wire Diameter |
0.10, 0.15, 0.20, ... 12.00 mm (Non-Standard OK) |
Common specs have raw material in stock |
|
Spring Index (C) |
4 ~ 20 (Recommended) |
C = D/d, affects manufacturability & performance |
|
Active Coils (n) |
1.5 ~ 40 |
One of the main factors determining spring rate |
|
Solid Height (Hs) |
≈ (n+1.5) * d (Theoretical) |
Affected by end treatment in practice |
|
Working Height/Load |
Calculated based on your travel & force requirements |
Specific parameters needed |
|
Permanent Set |
≤ 0.5% typical after Presetting |
Ensures dimensional stability over long-term use |
|
Surface Roughness |
Ra ≤ 1.6μm (Ground Ends) |
Higher requirements optional |
|
Primary Standards Followed |
Customer Drawing Priority, can refer to GB/T, ISO, DIN, JIS |
|
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5.Compression Spring Product Application
Compression Springs – Core Components Driving Innovation and Ensuring Safety
Powertrain and Chassis: Engine valve springs, gearbox clutch springs, and shock absorber internal springs, enduring rigorous testing under high frequency and high stress.
Life Support and Diagnostic Equipment: Ventilator pressure regulating springs, dialysis machine pump valve springs, and imaging equipment bed lifting springs, critical for life safety and allowing no room for error.
Smart Wearables and IoT Devices: Smartwatch heart rate monitoring module springs, TWS earphone battery compartment contact springs, requiring excellent tactile feel and durability in a miniaturized form.
Factory Automation and Robotics: Robotic arm joint module springs, feeding mechanism lifting springs, and inspection fixture springs, ensuring efficient, precise, and uninterrupted operation of production lines.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
