Wszystkie produkty
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
| Miejsce pochodzenia | Shenzhen, Chiny |
|---|---|
| Nazwa handlowa | TF |
| Orzecznictwo | ISO9001 |
| Numer modelu | TF-006 |
| Minimalne zamówienie | 1 |
| Cena | 0.10-0.60USD |
| Szczegóły pakowania | Opakowanie kartonowe 18*15*12cm (opakowanie można dostosować do wymagań produktu klienta) |
| Czas dostawy | 3 dni/początek |
| Zasady płatności | T/T |
| Możliwość Supply | 10000000 sztuk / miesiąc |
Szczegóły Produktu
| Proces instalacji | Struktura zoptymalizowana pod kątem spawania ultradźwiękowego | Zaleta podstawowa | Szybki cykl (1-2 s/szt.) / Mocne wiązanie / Brak naprężeń termicznych |
|---|---|---|---|
| Rodzaj radełkowania | Rowek diamentowy / pierścieniowy / prosty / na zamówienie | Projekt wiodący | Precyzyjne fazowanie / zapewnia dokładne wyrównanie rogu |
| Opcje materiałowe | Bezołowiowy mosiądz ekologiczny / mosiądz o niskiej zawartości ołowiu | Kompatybilna częstotliwość | Nadaje się do standardowych urządzeń ultradźwiękowych 20 kHz, 30 kHz, 40 kHz |
| Kompatybilność z tworzywami sztucznymi | ABS, PC, PA66, PEEK i inne tworzywa termoplastyczne | Usługa niestandardowa | Usługa rekomendacji dotycząca wymiarów niestandardowych / klaksonu |
| Podkreślić | Ultrasonic brass inserts knurled fast installation,Custom lead-free CNC turned parts,Non-standard precision brass inserts |
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opis produktu
Precision Ultrasonic Brass Inserts for High-Speed Automated Plastic Assembly
Quick Product Overview
Designed specifically for high-volume plastic assembly, our ultrasonic brass inserts ensure clean, fast, and consistent bonding. Optimized knurl profiles and lead-in structures enable efficient ultrasonic energy transfer, creating strong mechanical interlocks within 1-2 seconds. We provide customized solutions based on your equipment frequency and plastic type to maximize assembly yield and efficiency.
Product Description
Ultrasonic insertion requires precise insert geometry to prevent energy reflection, insufficient bonding, or tooling damage. With 15 years of precision manufacturing expertise, we've developed specialized insert structures optimized for ultrasonic processes. Our process compatibility engineering ensures optimal performance on your equipment, with recommendations for knurl patterns and lead-in structures based on your specific requirements.
Product Features & Advantages
| Feature | Advantage to You |
|---|---|
| Knurl Design Optimized for Ultrasonics | Specific tooth angle and depth maximize ultrasonic energy absorption, creating strong molecular-level bonds rather than simple mechanical encapsulation |
| Precise Lead-In & Alignment Structure | Precision-machined lead-in chamfer ensures fast, accurate horn alignment, preventing wear, damage, and energy loss |
| 1-2 Second Fast Cycle Time | Optimized heat transfer and knurl design complete welding in 1-2 seconds, improving assembly line efficiency and reducing costs |
| Broad Material & Equipment Compatibility | Compatible with 20kHz/30kHz/40kHz equipment and various thermoplastics including ABS, PC, PA66, and PEEK |
| 15 Years Experience & Engineering Support | Early engagement with our engineers for horn selection advice and insert optimization, supported by 5,000㎡ factory and 300+ machines |
Product Specifications
| Specification Item | Detail / Capability | Notes / Description |
|---|---|---|
| Compatible Ultrasonic Frequency | 20kHz, 30kHz, 40kHz Standard Industrial Frequencies | Customizable per equipment |
| Recommended Thread Sizes | M2-M6 (Metric); #2-56 to 1/4-20 (Unified) | Common sizes for ultrasonic insertion |
| Optimized Knurl Types | Diamond / Annular Groove / Helical | Pitch and height adjustable per plastic type |
| Lead-In Chamfer Design | 15°-30° Lead-In Angle / Adaptable to Horn | Ensures fast alignment |
| Material Options | Lead-Free Eco Brass / C3604 Free-Cutting Brass | Material certs provided |
| Recommended Plastics | ABS, PC, PC/ABS, PA66, PBT, PEEK | Targeted parameter guidance provided |
Product Applications
High-Volume Smart Appliance Assembly: High-speed automated assembly lines for coffee machine, vacuum cleaner, and air purifier housings.
Automotive Interior Production: Ultrasonic insertion processes for instrument panels, door trims, and center console components.
Consumer Electronics Enclosure Assembly: Metal thread insertion for laptop housings and tablet frames.
Automotive Interior Production: Ultrasonic insertion processes for instrument panels, door trims, and center console components.
Consumer Electronics Enclosure Assembly: Metal thread insertion for laptop housings and tablet frames.
Frequently Asked Questions (FAQ)
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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