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Complex Miniature Draw Forming Sheet Metal Customizable For Automotive Industry
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.05-0.20USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Deep Drawing Parts | Main Material | Carbon Steel / Stainless Steel / Aluminum |
|---|---|---|---|
| Material Thickness | 1.5-3.0mm | Process Type | Deep Drawing + Piercing / Flanging |
| Tolerance Grade | Precision (±0.05mm) / Economical (±0.1mm) | Surface Finish | Zinc Plating / Dacromet / Powder Coating |
| Application Industry | Automotive Components / General Machinery / Electrical Enclosures | Certification | ISO 9001 |
| Highlight | Complex Miniature draw forming sheet metal,Customizable draw forming sheet metal,Customizable deep sheet metal components |
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Product Description
Complex Miniature Deep Drawn Assemblies | Solving Integration Challenges for R&D
1．Deep Drawing PartsQuick Detail
We provide robust, cost-optimized deep drawn structural component solutions for the industrial equipment and automotive parts sectors. We focus on medium-sized, medium-volume production of deep drawn parts, excelling in combining deep drawing with subsequent features like piercing, flanging, and rib forming to create functionally integrated metal housings, covers, and brackets. Our goal is to be your reliable manufacturing partner, providing parts that meet functional and durability requirements at competitive costs.
2. Deep Drawing Parts Product Description
In many industrial applications, parts need to strike a balance between complex shapes and essential functional features. Our deep-drawing service was created precisely for this purpose. Whether it's a motor end cover requiring mounting holes, a controller housing with heat dissipation windows, or a gearbox inspection cover with reinforcing ribs, we can efficiently and accurately add these features to the deep-drawn body through rational process design. We focus on production robustness and repeatability, ensuring that every batch of parts can be smoothly installed on your assembly line and operate reliably for a long time.
3． Deep Drawing Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Cost-Effective Thick Plate Deep Drawing |
While ensuring quality, achieve efficient deep drawing of thick plate materials through optimized die design and process parameters, providing a cost-effective forming solution for structural parts. |
|
Process Integration Reduces Total Cost |
Integrate multiple processes like deep drawing, piercing, and flanging in progressive or compound dies, reducing production steps and intermediate handling, lowering the comprehensive unit manufacturing cost. |
|
Design for Enhanced Structural Rigidity |
Can form features like radial reinforcing ribs or annular beads during deep drawing, significantly improving the part's compression and deformation resistance without adding weight. |
|
Convenient Assembly Interface Forming |
It can directly punch out mounting holes, form self-tapping screw posts, or flanging and tapping, providing convenience for your final assembly and reducing subsequent processing. |
|
Strong Anti-Corrosion Treatment Support |
We offer a variety of mature industrial-grade anti-corrosion treatment options, such as hot-dip galvanizing, Dacromet coating, and powder coating, to meet the long-term use requirements in outdoor or harsh environments. |
4． Deep Drawing Parts Product Specification
|
Specification Item |
Detail / Range |
Note |
|
Structural Part Common Thickness |
1.2 mm — 3.5 mm |
Balancing strength and cost |
|
Drawing Depth (Industrial Parts) |
Up to 100 mm |
Dependent on diameter and shape |
|
Flanging Height/Angle Tolerance |
±0.5 mm / ±2° |
Meeting general assembly |
|
Hole Position Tolerance Relative to Datum |
±0.1 mm (Economical Grade) |
Can be improved upon request |
|
Reinforcing Rib Depth/Width |
According to design, formable |
Enhancing rigidity |
|
Zinc Coating Thickness |
Standard ≥8μm, Thick film ≥12μm |
Different salt spray test times |
|
Production Batch Flexibility |
Suitable for orders of several thousand to tens of thousands of pieces |
Mold cost controllable |
5. Deep Drawing Parts Product Application
Our industrial-grade deep-drawn structural components are widely used in various mechanical equipment and facilities:
Automotive Non-critical Structural Components: Headlight reflectors, air filter housings, transmission oil pans, small motor housings, requiring good formability and durability.
General Machinery and Transmission: Gearbox inspection covers, pump end covers, coupling covers, agricultural plow blade accessories, requiring resistance to vibration and a certain degree of impact.
Electrical Control and Distribution: Outdoor junction boxes, circuit breaker housings, instrument protective covers, small transformer tanks, emphasizing protection levels and corrosion resistance.
Material Handling and Warehousing:Conveyor roller end covers, rack end caps, hoppers, industrial fan ducts, high-volume demand and cost-sensitive applications.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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