All Products
High Accuracy Custom Metal Stamping Parts Tight Tolerance For Complex Components
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.07-0.23USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
Contact me for free samples and coupons.
Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
xProduct Details
| Product Type | Precision Stamping Parts | Main Material | Stainless Steel (301/304/316) / Phosphor Bronze / Beryllium Copper / High Carbon Steel |
|---|---|---|---|
| Surface Finish | Electroless Nickel / Gold/Silver Plating / Passivation / E-coating | Certification | ISO 9001 / IATF 16949 / ROHS / REACH / UL |
| Drawing Format | PDF / STEP / DWG/DXF / IGES | Notice | All Can Be Customized |
| Highlight | High Accuracy Custom Metal Stamping Parts,Tight Tolerance Custom Metal Stamping Parts,Tight Tolerance custom sheet metal stamping |
||
Product Description
High Precision Custom Metal Stamping Parts, Tight Tolerance for Complex Components
1．Precision Stamping PartsQuick Detail
Tingfeng Hardware specializes in the manufacturing of high-precision, micro-featured precision stamped parts. We utilize fine blanking, high-speed precision stamping, and micro-forming technologies, focusing on various challenging thin metal materials with thicknesses ranging from 0.05mm to 2.0mm. We can achieve dimensional accuracy of ±0.02mm, a fully bright shear surface, and near-zero burr edge quality. Our parts are indispensable and reliable components in high-end medical devices, precision sensors, and miniature electronic equipment, dedicated to meeting almost demanding requirements for precision, reliability, and miniaturization.
2. Precision Stamping Parts Product Description
When traditional stamping processes cannot meet the demanding requirements for extreme precision and edge quality, precision stamping provides the solution. We not only pursue dimensional accuracy but also focus on the integrity of the material's shear surface, the flatness of the parts, and the ability to form minute features. Through precise die clearance control, special blank-holding force systems, and optimized stamping cycles, we effectively suppress material deformation, ensuring that the parts possess excellent mechanical properties and fatigue strength. We excel at collaborating with clients, optimizing designs from the perspectives of material science and mechanical properties, ensuring that every precision-stamped part performs reliably in demanding application environments.
3．Precision Stamping Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Fine Blanking Technology & Full-Shear Surface |
Using the fine blanking process, a 100% bright and vertical shear surface can be obtained without the need for secondary processing. This significantly improves the fatigue strength, sealing performance, and appearance quality of the parts, making it especially suitable for precision components subjected to dynamic loads or requiring tight tolerances. |
|
Micro-Feature & Tight-Tolerance Forming Capability |
It can stably form tiny holes, grooves, teeth, and protrusions, with the minimum hole diameter reaching 0.6 times the material thickness, and tolerances controllable within ±0.02mm. This makes possible the miniaturization and functional integration of product designs. |
|
Expertise in Processing Elastic Materials |
We are proficient in the stamping and heat treatment processes of stainless steel, beryllium copper, phosphor bronze, and other elastic/shape memory alloys, enabling us to manufacture precision springs and contact parts with stable elasticity and conductivity, ensuring consistent performance over long-term use. |
|
Burr-Free & Ultra-High Surface Quality |
Achieves part edge burrs ≤0.01mm or even “burr-free” levels through mirror blanking and chemical deburring. Combined with various high-end surface finishes, meets requirements for medical implants or high-cleanliness assembly. |
4．Precision Stamping Parts Product Specification
|
Specification Item |
Detail / Range |
Standard / Notes |
|
Material Thickness (Fine Blanking) |
0.5mm — 6.0mm |
Optimal range 1-4mm |
|
Dimensional Accuracy |
±0.02mm (Typical) |
Key features可达±0.015mm |
|
Hole/Slot Position Accuracy |
±0.03mm |
Cpk ≥ 1.33 |
|
Shear Surface Finish |
100% Full Shear (Fine Blanking) |
Ra 0.4μm - 0.8μm |
|
Flatness |
≤ 0.05mm / 50mm |
Can be optimized to ≤0.02mm/50mm |
|
Min. Punching Diameter |
≈ 0.6t (t=material thickness) |
|
|
Burr Height |
≤ 0.01mm (Fine Blanking Std.) |
|
|
Applicable Material Hardness |
HRB 50 - 100 |
|
5.Precision Stamping Parts Product Application
Our precision stamped parts are key elements in achieving high performance and reliability in equipment:
High-end medical and surgical instruments: Endoscopic surgical forceps heads, biopsy needle tubes, and precision electrodes for implantable devices require absolutely burr-free surfaces, biocompatibility, and extremely high dimensional consistency.
Precision sensors and relays: Pressure sensor diaphragms, relay springs, and miniature switch contacts demand extremely high requirements for material elasticity, conductivity, and long-term operational stability.
Optical and imaging equipment: Camera aperture blades, laser diaphragms, and lens focusing mechanisms require extremely thin thicknesses, complex geometries, and ultra-high motion precision.
Semiconductor packaging and testing: Precision pins for probe cards and test socket contacts involve micron-level precision, high-frequency contact life, and excellent electrical and thermal conductivity.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
Recommended Products
-
VIDEO
