모든 제품
Heat Treated Black Oxide Coated High Load Capacity Custom Knurling Pattern Self Clinching Nut
제품 상세 정보
| 열처리 | 최대 HV 450의 코어 경도 | 코팅 | 흑색 산화물(무반사 매트) |
|---|---|---|---|
| 인발력 | 크기에 따라 최대 1500N | 널링 패턴 | 모재 경도에 맞게 맞춤화 |
| 재료 | 탄소강(10B21/4140) | 설치 | 표준 프레스 장비, 특수 툴링 없음 |
| 애플리케이션 | 고하중, 광학/정밀 장비 | 고하중, 광학/정밀 장비 | 경도 시험 + 인발력 샘플링 |
| 강조하다 | Heat treated black oxide self clinching nut,High load capacity knurling nut,Custom knurling pattern clinching fastener |
||
제품 설명
Heat Treated Black Oxide Coated High Load Capacity Custom Knurling Pattern Self Clinching Nut
High-Performance Self Clinching Nuts for Demanding Applications
Our heat treated self-clinching nuts deliver exceptional pull-out resistance up to 1500N with core hardness of HV450. The black oxide coating provides a non-reflective matte black finish ideal for optical equipment and concealed assemblies. Custom knurling patterns are engineered specifically for your parent material to ensure maximum grip without panel damage. Fast 48-hour sampling available.
Engineered for Extreme Load Conditions
Standard press nuts often fail under high axial loads, vibration, or thermal cycling. Our specialized heat treatment process achieves HV450 core hardness in carbon steel nuts while maintaining surface toughness for reliable clinching deformation. With pull-out forces reaching 1500N (M6 size), these nuts are built for heavy equipment and safety-critical applications.
Custom knurling patterns are precisely engineered based on your parent material's hardness and thickness. We analyze aluminum, mild steel, stainless steel, or plastic substrates to design optimal tooth profiles (depth, pitch, helix angle) that maximize anti-rotation torque while preventing panel cracking. The black oxide coating ensures non-reflective properties with basic corrosion resistance, perfect for internal assemblies. All products include installation force and pull-out force test reports. Backed by 15 years of manufacturing expertise.
Features & Advantages
| Feature | Advantage to You |
|---|---|
| Heat treated to HV450 | Pull-out force up to 1500N; handles high-load applications |
| Custom knurling pattern | Optimized for parent material; maximizes grip, no panel cracking |
| Black oxide coating | Non-reflective matte finish for optical & precision equipment |
| Standard press installation | No special tooling; reduces assembly cost |
| Test reports provided | Data-driven validation of load capacity; reduces design risk |
Product Specifications
| Specification Item | Detail / Capability | Notes / Description |
|---|---|---|
| Thread Size | M3 - M8 | M2.5 available on request |
| Core Hardness | HV 400 - 520 after heat treatment | Varies by size |
| Pull-out Force | M3: ≥800N / M4: ≥1200N / M6: ≥1500N | Depends on knurl design |
| Torque-out Resistance | ≥5 N*m for M4 | Anti-rotation |
| Knurl Type | Custom tooth profile (diamond/straight/helical) | Recommended per parent material |
| Coating Thickness | 1-3µm black oxide | Non-dimension changing |
| Parent Material Hardness Rec | ≤HV 200 (Al) / ≤HV 150 (steel) | Higher requires evaluation |
| Sample Lead Time | 3-5 days | Includes custom knurl |
Product Applications
Optical Inspection Equipment: Internal fastening for dark boxes and lens mounts; black oxide surface non-reflective, does not affect imaging.
Industrial Robot Arms: Sensor mounting at joints; high pull-out force resists acceleration/deceleration shocks.
EV Battery Swap Stations: Wear-resistant fasteners for battery locking mechanisms; heat treated for repeated insertion/removal.
Frequently Asked Questions
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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