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Complex Geometry Precision Stamping - Multi-Slide / Fine Blanking
| Luogo di origine | Shenzen, Cina |
|---|---|
| Marca | TF |
| Certificazione | lSO9001 |
| Numero di modello | TF-012 |
| Quantità di ordine minimo | 1 |
| Prezzo | 0.07-0.23USD |
| Imballaggi particolari | Imballaggio in cartone 18*15*12 cm (l'imballaggio può essere personalizzato in base alle esigenz |
| Tempi di consegna | 3 giorni/inizio |
| Termini di pagamento | T/T |
| Capacità di alimentazione | 10000000 pezzi/al mese |
Dettagli
| Tipo di prodotto | Staffe irregolari/Parti piegabili multidirezionali/Piastre per valvole di precisione/Componenti per | Materiale principale | Acciaio inossidabile / Lega di rame / Lega di titanio / Lega ad alta temperatura / Rame berillio |
|---|---|---|---|
| Spessore del materiale | 0,2-0,5 mm / 0,5-1,0 mm / 1,0-2,0 mm / 2,0-4,0 mm | Tipo di processo | Formatura multi-slitta / Tranciatura fine / Stampaggio composto / Maschiatura interna / Rivettatura |
| Raggio di piegamento minimo | 0,1 mm/0,2 mm/0,3 mm/0,5 mm | Rugosità superficiale tranciata fine | Ra 0,4μm / Ra 0,8μm / Ra 1,6μm |
| Grado di tolleranza | Precisione (±0,02 mm)/Alta precisione (±0,01 mm) | Vita della muffa | 500K-1M cicli / 1M-2M cicli / ≥2M cicli |
| Industria delle applicazioni | Robotica/Energia intelligente/Tecnologia medica/Hardware AI | Certificazione | ISO 9001 / IATF 16949 |
| Evidenziare | precision stamping complex geometry,multi-slide fine blanking parts,precision stamped metal components |
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Descrizione di prodotto
Complex Geometry Precision Stamping - Multi-Slide / Fine Blanking
Precision Stamping Capabilities
Tingfeng Hardware excels in precision stamping of complex geometries, providing multi-slide forming and fine blanking solutions for robot joints and smart sensors. Multi-slide formers complete 3D bending, curling, and side piercing in one pass, while fine blanking achieves fully sheared bright surfaces for parts with high functional surface requirements.
We specialize in solving challenges with micro irregular shapes, internal/external teeth, and local thickening, achieving high material utilization and dimensional consistency.
Advanced Manufacturing Process
Complex geometry parts for smart devices often require multiple process combinations. Multi-slide formers use horizontal motion mechanisms to achieve 3D bending, curling, and side piercing in one pass, eliminating secondary operations - ideal for irregular brackets in robot joints.
Fine blanking uses three-directional forces to obtain fully sheared bright surfaces for precision valve plates and gears in smart sensors requiring high functional surfaces. By combining in-die tapping and riveting, we provide highly integrated complex parts.
Features & Advantages
| Feature | Advantage to You |
|---|---|
| Multi-slide 3D forming | Complex 3D shapes in one feed, eliminating multi-step cumulative error |
| Fine blanking burnish control | Sheared surface smooth, no tearing, usable as functional surface, saving machining |
| In-die tapping/riveting | Integrated post processes, reducing handling, shortening lead time |
| Irregular part tooling experience | Extensive database, quick feasibility assessment |
| High material utilization | Optimized strip layout, less scrap, suitable for precious metals |
Technical Specifications
| Formable Features | Bending / Flanging / Curling / Side piercing / Tapping | One-pass |
|---|---|---|
| Min. Bending Radius | 0.1 mm (material dependent) | No cracks |
| Fine Blanked Surface Roughness | Ra 0.4μm -- 1.6μm | Burnish ≥90% |
| Max. Fine Blanking Thickness | 6 mm | Customizable |
| Multi-slide Wire Diameter Range | 0.5 mm -- 3.0 mm | For irregular shapes |
| Hole Position Accuracy | ±0.01 mm | Die guaranteed |
| Flatness | ≤ 0.03mm / 20mm | Leveling available |
| Local Thickening Capability | Up to 1.5x original thickness | In-die upsetting |
Industry Applications
- Humanoid & Service Robotics: Humanoid robot joint irregular brackets, service robot arm connectors, robot finger joint precision parts
- Smart Sensors: Pressure sensor core valve plates, accelerometer precision brackets, gyroscope structural parts
- Smart Energy: Smart meter internal precision gears, energy management system valve plates
- Med-Tech: Minimally invasive surgical instrument joints, medical robot actuator components
Frequently Asked Questions
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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