Tất cả sản phẩm
Complex Geometry Precision Stamping - Multi-Slide / Fine Blanking
| Nguồn gốc | Thâm Quyến, Trung Quốc |
|---|---|
| Hàng hiệu | TF |
| Chứng nhận | lSO9001 |
| Số mô hình | TF-012 |
| Số lượng đặt hàng tối thiểu | 1 |
| Giá bán | 0.07-0.23USD |
| chi tiết đóng gói | Bao bì carton 18 * 15 * 12cm (bao bì có thể tùy chỉnh theo yêu cầu sản phẩm của khách hàng) |
| Thời gian giao hàng | 3 ngày/Bắt đầu |
| Điều khoản thanh toán | T/T |
| Khả năng cung cấp | 10000000 chiếc / mỗi tháng |
Thông tin chi tiết sản phẩm
| Loại sản phẩm | Giá đỡ không đều / Bộ phận uốn đa hướng / Tấm van chính xác / Linh kiện khớp robot / Bộ phận lõi cảm | Nguyên liệu chính | Thép không gỉ / Hợp kim đồng / Hợp kim titan / Hợp kim nhiệt độ cao / Đồng berili |
|---|---|---|---|
| Độ dày vật liệu | 0,2-0,5mm / 0,5-1,0mm / 1,0-2,0mm / 2,0-4,0mm | Loại quy trình | Tạo hình nhiều thanh trượt / Đột dập tinh / Dập hỗn hợp / Tarô khuôn / Đinh tán trong khuôn |
| Min. tối thiểu Bending radius bán kính uốn | 0,1mm / 0,2mm / 0,3mm / 0,5mm | Độ nhám bề mặt mịn | Ra 0,4μm / Ra 0,8μm / Ra 1,6μm |
| Lớp dung nạp | Độ chính xác (± 0,02mm) / Độ chính xác cao (± 0,01mm) | Cuộc sống khuôn mẫu | Chu kỳ 500K-1M / chu kỳ 1M-2M / chu kỳ ≥2M |
| Công nghiệp ứng dụng | Người máy / Năng lượng thông minh / Công nghệ y tế / Phần cứng AI | Chứng nhận | ISO 9001 / IATF 16949 |
| Làm nổi bật | precision stamping complex geometry,multi-slide fine blanking parts,precision stamped metal components |
||
Mô tả sản phẩm
Complex Geometry Precision Stamping - Multi-Slide / Fine Blanking
Precision Stamping Capabilities
Tingfeng Hardware excels in precision stamping of complex geometries, providing multi-slide forming and fine blanking solutions for robot joints and smart sensors. Multi-slide formers complete 3D bending, curling, and side piercing in one pass, while fine blanking achieves fully sheared bright surfaces for parts with high functional surface requirements.
We specialize in solving challenges with micro irregular shapes, internal/external teeth, and local thickening, achieving high material utilization and dimensional consistency.
Advanced Manufacturing Process
Complex geometry parts for smart devices often require multiple process combinations. Multi-slide formers use horizontal motion mechanisms to achieve 3D bending, curling, and side piercing in one pass, eliminating secondary operations - ideal for irregular brackets in robot joints.
Fine blanking uses three-directional forces to obtain fully sheared bright surfaces for precision valve plates and gears in smart sensors requiring high functional surfaces. By combining in-die tapping and riveting, we provide highly integrated complex parts.
Features & Advantages
| Feature | Advantage to You |
|---|---|
| Multi-slide 3D forming | Complex 3D shapes in one feed, eliminating multi-step cumulative error |
| Fine blanking burnish control | Sheared surface smooth, no tearing, usable as functional surface, saving machining |
| In-die tapping/riveting | Integrated post processes, reducing handling, shortening lead time |
| Irregular part tooling experience | Extensive database, quick feasibility assessment |
| High material utilization | Optimized strip layout, less scrap, suitable for precious metals |
Technical Specifications
| Formable Features | Bending / Flanging / Curling / Side piercing / Tapping | One-pass |
|---|---|---|
| Min. Bending Radius | 0.1 mm (material dependent) | No cracks |
| Fine Blanked Surface Roughness | Ra 0.4μm -- 1.6μm | Burnish ≥90% |
| Max. Fine Blanking Thickness | 6 mm | Customizable |
| Multi-slide Wire Diameter Range | 0.5 mm -- 3.0 mm | For irregular shapes |
| Hole Position Accuracy | ±0.01 mm | Die guaranteed |
| Flatness | ≤ 0.03mm / 20mm | Leveling available |
| Local Thickening Capability | Up to 1.5x original thickness | In-die upsetting |
Industry Applications
- Humanoid & Service Robotics: Humanoid robot joint irregular brackets, service robot arm connectors, robot finger joint precision parts
- Smart Sensors: Pressure sensor core valve plates, accelerometer precision brackets, gyroscope structural parts
- Smart Energy: Smart meter internal precision gears, energy management system valve plates
- Med-Tech: Minimally invasive surgical instrument joints, medical robot actuator components
Frequently Asked Questions
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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