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Custom Hard-to-Make Stamped Shrapnel for Surgical Endoscope – Titanium & 316L Stainless Steel
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.07-0.23USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
Product Details
| Product Type | Custom Endoscope Stamping Shrapnel / Hard-to-Make Medical Elastic Contacts / Non-Standard Minimally Invasive Instrument Shrapnel | Main Material | Titanium Alloy Ti-6Al-4V / Stainless Steel 316L / Beryllium Copper |
|---|---|---|---|
| Material Thickness | 0.03-0.06mm / 0.06-0.1mm / 0.1-0.15mm | Process Type | Micro Progressive Die Stamping / Photochemical Etching + Stamping / Electropolishing / In-die Deburring |
| Surface Finish | Electropolishing / Passivation / Gold Plating | Contact Resistance | ≤5mΩ / ≤10mΩ |
| Tolerance Grade | Ultra-High-Precision (±0.005mm) / High-Precision (±0.01mm) | Cleanliness Level | Class 10,000 / Class 100,000 |
| Highlight | Titanium stamped endoscope shrapnel,316L stainless steel stamped shrapnel,Custom surgical endoscope stamping parts |
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Product Description
Custom Hard-to-Make Stamped Shrapnel for Surgical Endoscopes — Titanium & 316L Stainless Steel
Tingfeng Hardware specializes in hard-to-make medical stamping shrapnel, delivering custom solutions with 0.03 mm ultra-thin material and ±0.005 mm tolerance for surgical endoscopes. Titanium alloy and 316L stainless steel undergo electropolishing to achieve burr-free, biocompatible surfaces. With 16 years of precision manufacturing experience, we offer free DFM analysis and 3–5 day rapid prototyping, helping medical clients turn “impossible” designs into manufacturable solutions.
Product Overview
The end effector space of an endoscope is measured in fractions of a millimeter, and stamped shrapnel must provide stable elastic force and signal transmission within extreme dimensions. These are often orders that many stamping factories “dare not accept” or “cannot handle.” Our value lies in tackling these hard-to-make, non-standard requirements: through micro-precision stamping or photochemical etching, combined with electropolishing to remove micro-burrs, we ensure reliable performance in confined spaces. On the commercial side, we go beyond parts—we collaborate deeply with client engineering teams at the DFM stage to optimize shrapnel geometry and reduce mass-production risk. From 3–5 day rapid prototyping to Class 10,000 cleanroom production, we help medical clients accelerate R&D validation and meet compliance audits.
Precision metal stamping parts manufacturing process
Features & Advantages
| Feature | Advantage to You |
|---|---|
| Specializing in “hard-to-make” non-standard parts | Willing to take on 0.03 mm ultra-thin, ±0.005 mm ultra-high precision orders other factories decline |
| Free DFM engineering collaboration | Optimizes shrapnel geometry at the design source, turning “impossible” into “manufacturable and scalable” |
| 3–5 day rapid prototyping | Accelerates medical device R&D validation and captures registration windows |
| Medical-grade compliance support | Electropolishing + passivation, supporting ISO 10993 biocompatibility documentation |
| Class 10,000 cleanroom | Meets stringent particle control audit requirements of medical supply chains |
Precision metal stamping parts quality inspection
Product Specifications
| Specification Item | Detail / Range | Tolerance / Standard |
|---|---|---|
| Material Type | Titanium Alloy / 316L Stainless Steel / Beryllium Copper | Medical Grade |
| Material Thickness | 0.03 mm – 0.15 mm | ±0.003 mm |
| Contact Resistance | ≤ 10 mΩ | Measured |
| Dimensional Accuracy | ±0.005 mm – ±0.01 mm | Per drawing |
| Surface Roughness | Ra 0.1 µm – 0.4 µm | Electropolishing |
| Cleanliness Level | Class 10,000 Optional | ISO 14644-1 |
| Biocompatibility | ISO 10993 Documentation Support | Per customer requirement |
| Packaging | Anti-static Cleanroom Packaging | As required |
Product Applications
Endoscopes
Image sensor connection shrapnel, LED light source electrode contact tabs, biopsy forceps electrical signal stamping shrapnel.
Minimally Invasive Instruments
Electrocautery hook contact shrapnel, ultrasonic scalpel transducer spring terminals, disposable stapler signal shrapnel.
Surgical Robot End Effectors
Joint torque sensor shrapnel, end effector elastic contacts.
Analytical Devices
Microfluidic chip electrode shrapnel, laboratory micro-volume detection stamping shrapnel.
Frequently Asked Questions
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3–5 days, often helping clients achieve 15–30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows a 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3–7 days for prototypes, 7–15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with a 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with a mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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