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Custom Stamped Contact Shrapnel – Precision Metal Parts for IoT Sensors & Smart Home Devices
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.07-0.23USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
Product Details
| Product Type | Contact Shrapnel / IoT Sensor Contacts / Smart Home Connection Terminals | Main Material | Phosphor Bronze / Stainless Steel / Beryllium Copper |
|---|---|---|---|
| Material Thickness | 0.08-0.15mm / 0.15-0.25mm / 0.25-0.35mm | Process Type | Progressive Die Stamping / Bending Forming / Embossing / Trimming |
| Surface Finish | Gold Plating / Nickel Plating / Tin Plating / Silver Plating | Contact Resistance | ≤10mΩ / ≤20mΩ |
| Tolerance Grade | Precision (±0.02mm) / High-Precision (±0.01mm) | Product Form | Sensor Contacts / Battery Springs / Interconnect Terminals |
| Highlight | Custom stamped contact shrapnel,Precision metal parts for IoT sensors,Smart home device stamped components |
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Product Description
Custom Stamped Contact Shrapnel – Precision Metal Parts for IoT Sensors & Smart Home Devices
Tingfeng Hardware provides custom stamped contact shrapnel specifically engineered for IoT sensors and smart home devices. Using premium materials including phosphor bronze, stainless steel, and beryllium copper, our components are manufactured through precision stamping and bending processes to deliver reliable performance in critical applications.
Product Overview
Our contact shrapnel addresses the comprehensive requirements of IoT and smart home devices for component miniaturization, reliability, and cost-effectiveness. We utilize phosphor bronze for high conductivity and elasticity, or stainless steel for superior strength and corrosion resistance. Through precision stamping technology, we achieve consistent contact geometries and stable elastic force for optimal performance.
Product applications include sensor signal transmission contacts, battery connection springs, and device interconnect terminals. Gold or nickel plating ensures low contact resistance (≤10mΩ) and long-term oxidation resistance. Each shrapnel undergoes 100% dimensional inspection and force testing, making them suitable for smart door sensors, temperature/humidity sensors, smart plugs, security cameras, and various IoT devices.
Features & Advantages
| Feature | Advantage to You |
|---|---|
| Miniaturized precision stamping | Supports 0.08-0.35mm thin material stamping, meeting IoT device miniaturization requirements |
| Low contact resistance control | Gold/nickel plating controls contact resistance below 10mΩ, ensuring signal stability |
| Multiple product types | Full coverage of sensor contacts, battery springs, interconnect terminals, one-stop sourcing |
| High-consistency batch production | Full-process SPC monitoring, ensuring consistent performance across large batches |
| Rapid prototyping service | Engineering samples delivered in 5-7 days, accelerating smart hardware product R&D |
Product Specifications
| Specification Item | Detail / Range | Tolerance / Standard |
|---|---|---|
| Material Type | Phosphor Bronze / Stainless Steel / Beryllium Copper | Per drawing |
| Material Thickness | 0.08 mm – 0.35 mm | ±0.005mm |
| Contact Resistance | ≤ 10 mΩ | Measured |
| Contact Force | 0.2 N – 2.0 N | ±15% |
| Surface Finish | Gold / Nickel / Tin Plating | Thickness controlled |
| Operating Temperature | -40°C – +105°C | Material dependent |
| Packaging | Tape & Reel / Bulk | As required |
| Max. Processing Size | 200 mm × 200 mm | Machine dependent |
Product Applications
- Smart Sensors: Temperature/humidity sensor signal contacts, light sensor connection terminals, gas sensor detection electrode contact tabs
- Smart Security: Smart door sensor battery springs, security camera power terminals, window/door sensor signal contacts
- Smart Home Control: Smart plug connection springs, smart switch signal terminals, control panel contacts
- Environmental Monitoring: Air quality monitor sensor contacts, water quality testing device signal terminals, soil monitoring sensor contact tabs
Frequently Asked Questions
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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