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Custom Stamped Sensor Contacts – Precision Metal Stamping for Medical Monitoring Devices
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-001 |
| Minimum Order Quantity | 1 |
| Price | 0.07-0.23USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
Product Details
| Product Type | Sensor Contacts / Medical Monitor Contacts / Biosignal Terminals | Main Material | Stainless Steel 316L / Phosphor Bronze / Beryllium Copper / Titanium Alloy |
|---|---|---|---|
| Material Thickness | 0.05-0.1mm / 0.1-0.18mm / 0.18-0.3mm | Process Type | Precision Progressive Die Stamping / Fine Blanking / Bending Forming / Electropolishing |
| Surface Finish | Gold Plating / Silver Plating / Passivation / Electropolishing | Contact Resistance | ≤5mΩ / ≤10mΩ |
| Tolerance Grade | High-Precision (±0.01mm) / Ultra-High-Precision (±0.005mm) | Biocompatibility | ISO 10993 Compliant / Skin Contact Grade / Implantable Grade |
| Highlight | custom stamped sensor contacts,precision metal stamping parts,medical monitoring device contacts |
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Product Description
Custom Stamped Sensor Contacts – Precision Metal Stamping for Medical Monitoring Devices
Tingfeng Hardware provides custom stamped sensor contacts using medical-grade stainless steel 316L and phosphor bronze materials specifically engineered for medical monitoring devices and diagnostic instruments. Our contacts undergo precision stamping and electropolishing processes, ensuring low contact resistance and biocompatibility. With 16 years of precision manufacturing experience, our products meet the stringent requirements of medical devices for component consistency and reliability.
Product Overview
Medical monitoring device sensor contacts are critical components for biosignal acquisition and transmission. Our contacts utilize medical-grade 316L stainless steel (corrosion-resistant, biocompatible) or phosphor bronze (high conductivity), achieving precise contact geometries through precision stamping. Electropolishing removes stamping burrs and micro-defects, providing smooth contact surfaces that minimize tissue irritation. Gold plating controls contact resistance below 5mΩ, ensuring accurate transmission of weak biosignals. Each contact undergoes 100% dimensional inspection and continuity testing, making them suitable for ECG monitoring, EEG monitoring, EMG signal acquisition, and other medical applications.
Features & Advantages
| Feature | Advantage to You |
|---|---|
| Medical-grade 316L stainless steel | Excellent corrosion resistance and biocompatibility, suitable for skin contact and bodily fluid environments |
| Electropolishing surface finish | Removes burrs and micro-defects, providing smooth contact surfaces, minimizing tissue irritation |
| Ultra-low contact resistance | Gold plating controls contact resistance below 5mΩ, ensuring accurate weak signal transmission |
| High-precision stamping forming | Tolerance ±0.01mm, ensuring precise sensor-to-contact fit |
| Full batch traceability | Complete traceability from raw material to finished product, with full inspection reports provided |
Product Specifications
| Specification Item | Detail / Range | Tolerance / Standard |
|---|---|---|
| Material Type | Stainless Steel 316L / Phosphor Bronze / Beryllium Copper / Titanium Alloy | Medical Grade |
| Material Thickness | 0.05 mm – 0.3 mm | ±0.005mm |
| Contact Resistance | ≤ 5 mΩ | Measured |
| Surface Finish | Gold Plating / Electropolishing / Passivation | Per customer requirement |
| Dimensional Accuracy | ±0.005mm – ±0.01mm | Per drawing |
| Biocompatibility | ISO 10993 Customizable | Per customer requirement |
| Operating Temperature | -20°C – +100°C | Medical Grade |
| Packaging | Anti-static Packaging / Tape & Reel | As required |
Product Applications
- ECG Monitoring: ECG electrode contacts, Holter monitor sensor terminals, 12-lead ECG contact tabs
- EEG Monitoring: EEG electrode contacts, sleep monitor sensor terminals, neurofeedback device sensor contacts
- EMG Signal: EMG sensor contacts, rehabilitation equipment signal acquisition terminals, sports medicine sensor contact tabs
- Vital Signs Monitoring: Pulse oximeter probe sensor contacts, temperature monitoring sensor terminals, respiration monitoring device contacts
Frequently Asked Questions
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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