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Customization High Precision Metal Stamping For Machinery And Equipment Industry
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | lSO9001 |
| Model Number | TF-003 |
| Minimum Order Quantity | 1 |
| Price | 0.07-0.23USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Precision Stamping Parts | Main Material | Copper Alloy / Stainless Steel / Nickel-Plated Steel Strip |
|---|---|---|---|
| Material Thickness | 0.1-0.3mm / 0.3-0.8mm | Process Type | Progressive Die Stamping / Precision Bending |
| Tolerance Grade | High-Precision (±0.02mm) / Precision (±0.05mm) | Application Industry | Semiconductor Equipment / Precision Instruments / New Energy |
| Certification | Cleanliness Control / Silicon-Free, Dust-Free | Surface Finish | Selective Gold/Silver Plating / Passivation |
| Highlight | Customization high precision metal stamping,Equipment Industry high precision metal stamping,Equipment Industry Sheet Metal Stamping Parts |
||
Product Description
Ultra-Precision Metal Stamping | Zero-Tolerance for Contamination & Dimensional Error
1．Precision Stamping PartsQuick Detail
Tingfeng Hardware is dedicated to providing ultra-high precision metal stamping solutions for cutting-edge technology industries. We specialize in manufacturing ultra-thin, ultra-precise parts with stringent cleanliness requirements, such as semiconductor packaging lead frames, precision test socket probes, and high-end battery precision connectors. We have an experienced engineering team and specialized production control procedures, committed to meeting the high-tech sector's pursuit of the highest performance and reliability in parts.
2. Precision Stamping Parts Product Description
In fields such as semiconductors, precision testing, and high-end energy, the precision, cleanliness, and material purity of metal stamping parts directly determine the performance and yield of end-use equipment. We deeply understand these industries' zero-tolerance attitude towards particulate contamination, ion residue, and dimensional deviations. Therefore, we have implemented a quality control system that far exceeds conventional industrial standards, from raw material selection and production in dedicated cleanrooms to final clean packaging, ensuring that our parts can operate stably in the most sensitive and demanding environments.
3．Precision Stamping Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Ultra-Precision Dimensional & Geometric Control |
Achieving a tolerance of ±0.02mm and extremely high coplanarity and positional accuracy on ultra-thin materials (<0.3mm) meets advanced assembly requirements such as wire bonding and precision contact. |
|
Stringent Cleanliness & Contamination Control |
Key processes are manufactured in specific cleanroom environments, controlling particulate and ionic contamination, and providing professional cleaning and vacuum packaging, directly applicable to cleanroom assembly. |
|
Special Material & Composite Process Handling |
Proficient in handling special materials such as nickel-plated steel strips and high-conductivity copper alloys, and capable of performing composite processes such as selective electroplating and micro-welding to meet specific electrical and mechanical performance requirements.. |
|
Design Optimization for Automated Assembly |
Part design fully considers the pick-up, positioning, and placement requirements of high-speed placement equipment, providing delivery forms suitable for automated production such as reel packaging (on-reel). |
|
Complete Traceability & Documentation |
Establish a full-process traceability system from raw material batch to production batch, and provide measurement reports for key dimensions and material certificates, supporting your quality audits. |
4．Precision Stamping Parts Product Specification
|
Specification Item |
Detail / Range |
Tolerance / Standard |
|
Ultra-Thin Material Processing Thickness |
0.05 — 0.5 mm |
Special process range |
|
Ultra-High Precision Dimensional Tolerance |
±0.015 mm |
achievable under specific conditions |
|
Lead Frame Coplanarity |
≤ 0.02 mm / 100 mm |
Key indicator |
|
Minimum Bending Radius |
Up to 0.5 times material thickness |
Avoiding material cracking |
|
Surface Cleanliness Level |
Can reach ISO Class 7 (10,000) or higher |
Controlled according to agreement |
|
Particle Size & Count |
Controlled according to customer standards |
e.g., number of particles ≥0.3μm |
|
Packaging Form |
Tape and reel, wafer cassettes, vacuum bags |
Anti-static, anti-oxidation |
5.Precision Stamping Parts Product Application
Our ultra-high precision stampings serve the forefront of technology:
Semiconductor Packaging & Testing: Lead frames for QFN/DFN, contact strips for IC test sockets, probes for probe cards, requiring extremely low dimensional variation and high cleanliness.
High-End Electrochemical Energy Storage: Precision current collectors for solid-state batteries, electrode plates for supercapacitors, flow field plates for fuel cell bipolar plates, requiring ultra-thinness, high conductivity, and corrosion resistance.
Life Science Instruments: Metal parts for flow cell chips in gene sequencers, injection needles for liquid chromatographs, sample stage parts for high-end microscopes, with dual high requirements for precision and biocompatibility.
Precision Optics & Laser Equipment: Metal ferrules for ceramic ferrules in fiber optic connectors, coil skeletons for laser galvanometers, precision shims for optical adjustment stages, requiring micron-level accuracy and stability.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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