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Non Standard Deep Drawn Metal Stamping Customization For Special Contours Or Flanges
| Place of Origin | Shenzhen, China |
|---|---|
| Brand Name | TF |
| Certification | ISO9001 |
| Model Number | TF-004 |
| Minimum Order Quantity | 1 |
| Price | 0.05-0.20USD |
| Packaging Details | Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements) |
| Delivery Time | 3days/Start |
| Payment Terms | T/T |
| Supply Ability | 10000000pieces/per month |
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xProduct Details
| Product Type | Deep Drawing Parts | Main Material | Copper / Aluminum / Steel |
|---|---|---|---|
| Material Thickness | 0.5-2.0mm | Process Feature | Special-Shape Drawing / Multi-Step Forming |
| Tolerance Grade | Precision (±0.05mm) | Surface Finish | Conductive Oxidation / Electroless Nickel Plating / Spray Coating |
| Application Industry | Motor & Electrical Appliances / Communication Base Stations / Customized Products | Drawing Format | PDF / DWG/DXF / 3D |
| Highlight | Non Standard deep drawn metal stamping,Customization deep drawn metal stamping,Customization deep draw components |
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Product Description
Non-Standard Deep Drawn Parts Customization for Functional Needs with Special Contours, Flanges or Base Features
1．Deep Drawing PartsQuick Detail
We excel at handling customized challenges in non-standard and irregularly shaped deep-drawn parts. Unlike standard cylindrical drawing, we can process square, rectangular, elliptical, and complex-shaped deep-drawn parts, achieving multi-step internal structures. With flexible engineering capabilities and diverse mold solutions, we are dedicated to transforming your unique design concepts into manufacturable products, providing professional support and service regardless of batch size.
2. Deep Drawing Parts Product Description
In innovative product design, standard shapes often fail to meet functional and spatial layout requirements. Our value lies in realizing those "irregular" deep-drawing dreams. Whether it's an irregularly shaped shell to accommodate specific internal components or a multi-tiered structural component to maximize space utilization, we can find solutions by breaking down the molding process and designing special mold cores and blanking mechanisms. We view each customized project as a new technological exploration and are happy to work with our clients to overcome molding challenges.
3． Deep Drawing Parts Product Features & Advantage
|
Feature |
Advantage to You |
|
Deep Drawing Forming of Complex Special-Shaped Profiles |
Breaking through the limitations of circular cross-sections, it enables deep drawing of irregularly shaped openings such as rectangular, racetrack, and polygonal parts, thus broadening the freedom of product design. |
|
One-Step Forming of Multi-Step & Composite Cavities |
Through clever die structures and multi-slider technology, can form complex parts with internal steps, partitions, or areas of different depths in single or continuous processes. |
|
Flexible Die & Process Strategies |
For small batches, cost optimization solutions such as segmented molds and simplified molds can be adopted; for large batches, efficient continuous molds should be designed to provide the best cost-performance path. |
|
Professional DFM & Simulation Analysis |
Provide in-depth Design for Manufacturability analysis in the early project stage, use CAE software to simulate material flow, predict and solve potential cracking and wrinkling issues, reducing development risk. |
|
Seamless Transition from Small-Batch Prototyping to Mass Production |
Possess full-process control capabilities from rapid sample making to mold optimization and stable mass production, accompanying your product from concept to market. |
4． Deep Drawing Parts Product Specification
|
Specification Item |
Detail / Range |
Note |
|
Special-Shaped Part Maximum Diagonal/Length |
Up to 200 mm |
Dependent on specific shape |
|
Step Depth Difference Control |
±0.1 mm (Typical) |
Can be improved upon request |
|
Corner Forming Radius for Special Shapes |
Minimum material thickness can be 1-2 times. |
Avoiding material tearing |
|
Small-Batch Sample Delivery Method |
Laser-cut blank + single-stage die/hydroforming |
Fast and cost-controllable |
|
Mass Production Die Type |
Compound die, Progressive die, or Transfer die |
Determined by volume and complexity |
|
Design Support |
Accept 3D data, provide modification suggestions |
Promoting manufacturability |
|
Project NDA |
Strictly enforced, protecting customer IP |
- |
5. Deep Drawing Parts Product Application
Our customized deep-drawing components provide core containers and structures for a diverse range of innovative products:
Specialty Motors and Transformers:** Irregularly shaped motor housings, toroidal transformer housings, inductor coil shielding covers, with shapes adapted to internal electromagnetic components.
Communication and RF Equipment:** Irregularly shaped filter cavities, antenna reflector bases, waveguide converter housings, requiring specific electromagnetic field distribution shapes.
Specialty Tools and Testing Equipment:** Portable instrument housings, sensor protective covers, calibration component bases, with appearance and internal structure meeting ergonomic and functional requirements.
Art Installations and Architectural Components:** Customized metal decorative parts, lamp housings, musical instrument components, combining metal forming processes with artistic design.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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